A forum for owners of Yamaha TTR250 trail and enduro bikes!

barra8 · barra8

Just thought id share this usefull info Model Identification The 10th number a long from the left of the 17 digit vin is the year. EG: 2 is 2002Note: Before 2001 the 10th number was a letters EG: 1999 model will be a X and a 1998 model will be a W Most manufacturers release their bikes BEFORE the Mo...

TDVT · TDVT

Having just gotten my TTR, I am going through repairing the odds & ends that are damaged or broken, one of which was the headlight/plate. It had a broken tab on one side, presumably from a spill & was bouncing around pretty good when I got it. Instead of repairing the one tab, I decided to remove t...

BM Steve · BM Steve

Just had this question on an other forum I go to so thought I would share it here as well. It makes me laugh at some of the antics people do to stick down there graphics, I've seen some clasics over the years :laugh: first off, I'm a signwriter and this is how I do it all the time. HOW TO REMOVE OLD GRAPHICS 1)...

TTRfan · TTRfan

http://www.ttr250.com/Servicing_the_TTR250.htm

TTRfan · TTRfan

To try and take the guesswork out of which size cable clips go where on the frame, I decided to be more methodical on the last dismantlement of a metal-tanked OE. Raids and blue TTRs might be slightly different - but I don't think they are! I took off 11 clips and they are four different sizes: four 6mm, one...

TTRfan · TTRfan

If your starter doesn't turn over there can be a number of things causing the problem - these are the most common:Starter button can give trouble - my bro' has to press his quite a few times to make a connection sometimesSolenoidStarter motor bushesA bad connection in the starter circuitAlthough not...

Don · Don

I have a 2006 blue tank ttr. my battery kept going flat so i replaced the rectifier. Battery continued to go flat. checked voltage at battery with engine running and it was not charging. took the stator out and found 2 burnt out segments, sent it to west country windings to be re wound. Re fitted and stat...

Geoff · Geoff

Hi quick question please? Does a 1994 ttr250 raid have same engine as a 2005 ttr250? Many thanks Geoff

Don · Don

I am replacing my fork seals on a 2006 blue tank TTR The bottom 14mm alan bolt was very tight, i have loosened it but it just keeps turning and don't screw out. the forks are all apart but unable to remove the damper rod or inner tube. should the 14mm hex bolt come out,

TTRfan · TTRfan

My brother-in-law's (Keith) shock started to leak oil. We just pulled it out and cleaned it up and, sadly, the chrome is damaged on the shock shaft. Can anyone recommend from personal experience a reliable firm to regrind and rechrome it please? Alternatively has anyone got a shaft in good conditi...

ghardison · ghardison

Hey guys. Got the TTR running. Ripped on it today. May not have been such a great idea. It cranked and ran like a dream. Lots of fun. Then went to start it and got nothing. It sounds as if the starter motor is the only thing turning. It is making a ticking noise. Bike isn't really trying to turn over. Occa...

dlee22 · dlee22

Hi all, Usually I only post to point out the obvious or ask really dumb questions but this time I thought I would share how my rebuild is going. Firstly I thought my bike has always done me proud so a while ago I treated it to one of the first batch of 350 kits. I was too eager to ride the bike so overlooked tart...

TTRfan · TTRfan

I just found this excellent video! The only criticisms I have are that (a) he forgot to put the solenoid earth strap on the rear starter motor bolt before fitting the oil line etc. and (b) forcing the carb in like that isn't good as it is quite likely to separate the rubber from the aluminium stub on the in...

TT-R250M · TT-R250M

Hey all,domski1 wrote. I know this is slightly off your thread topic but how about trying to to find the different models / colour schemes. As far as I am aware the newer blue ttr colour schemes are roughly all the same but on the older ones there is possibly a few rare examples around as found with the bla...

TTRfan · TTRfan

(See here if you are looking to replace your fork seals - http://www.ttr250.com/TTR_renew_fork_seals.htm ) If your fork seals are good but you are not sure of the age or quantity of oil in the forks, it is a relatively straightforward job to change it. First up after removing the forks from your TTR is...

dern · dern

Has anyone got a picture of the master cylinder plunger with the rubber seals correctly in place please? I've just rebuilt mine in what I thought was the logic way round and I cannot get any pressure whatsoever. Thanks, Mark

TerryK · TerryK

Air cleaner servicing would be the worst job on a dirt bike, pretty dusty here in South Australia so I really need to keep on top of the air cleaner servicing. Lucky for me both the WRR & TTR take the same filter. I have tried many different brands but found the Twin Air to be the best for me. In the old da...

SussexTony · SussexTony

Is there anyone that could post a few pictures of wiring from battery to starter and solenoid ( I’ve looked at ttr wireing diagram and still a bit lost) before I put my engine back in bike I was going to try and clean up the wiring because it is in a bit of a mess there’s wires that hanging down that seem to do no...

ttr steve · ttr steve

Hi All Some help needed please... Has anyone got a rear shock not fitted to their bikes, needs to be from an OE or Blue bike, not a Raid (i have one of them here) I need the measurements eye to eye, please. The Raid one measures 444mm eye to eye, is the OE or Bluey the same? I don't want to take the one off my bike f...

SussexTony · SussexTony

Just wondering if you can fit a Speedo drive with cable to purple wheel !

honda15i · honda15i

In a winter time while my bike was sleeping I decided to fix a rear shock. Sometimes fixing can make things worse. But this time I succeeded. The shock was leaking the oil a little bit. I didn't want to repair a bike in summer during offroad season nor buy OEM shock or aftermarket cause they are to expensiv...

vwanjau · vwanjau

Hi Guys, What really needs to be replace when a shock is leaking? All parts? I am only riding with the Spring, The shock does not have any shock oil left. Kind Regards

TTRfan · TTRfan

http://ttr250.com/Timing_chain/TTR250_timing_chain_fitting.htm

thebertie · thebertie

I'm a RAID owner with a standard rear shock unit that looked as though it had never been touched. Given that my bike is a 1994 model, time for a strip down, clean and oil change etc. I acquired an old standard rear enduro shock unit from ebay and decided to strip both units down simultaneously, so that an...

TTRfan · TTRfan

I had are request from Joel in Australia for some ideas to sort out his after-market starter motor. When he pulled the body off his starter's armature, the magnets had come adrift of the body (unglued) and hence got caught up in the starter armature itself. This had been a bit of a problem for him over the...

TTRfan · TTRfan

With the current interest in big bore kits that require the crankcases to be stripped for boring to take oversize sleeves I thought this would be a good time to create a pictorial guide to include a full strip down and rebuild. I am hopeful that the 350cc big bore kit will prove successful and, if it is, th...

DANKWHEELIE420 · DANKWHEELIE420

hey you all my starter worked and then it quit and it just clicks and if i hit it with something it will turn over a little bit and then start spamming out and it acts like its bad or the starter itself is locked up it only works if i hit it and my bike wouldnt even start when it was working i checked everything an...

TTRfan · TTRfan

This information got buried in another thread so I have given it a thread of its own and hope it will be useful to owners. As usual, let me know if you spot any flaws in it please Crankcase:NB The crankcase bolts fitted to the later blue TTR models are slightly different to the earlier metal-tanked model...

RIK666 · RIK666

As promised in another thread regarding the removal of wheel bearings, I have now sucessfully removed the rear collars and bearings using an expanding through bolt rather than an expensive bearing puller. These are the bolts I purchased; the smaller M8 for the front wheel and the larger M12 for the r...

Ivesy · Ivesy

Can anyone suggest a good tyre for weekday commuting with occasional greenlaning. I've been looking at Michelin Sirac and wandered if anyone had any experience with them. Or if any better alternatives. Also if anyone had any for sale etc... Thanks. Tom

Topic		Started By	Replies	Views	Last Post
	STICKY: Wondering about model differences or year model???? (Preview) Just thought id share this usefull info Model Identification The 10th number a long from the left of the 17 digit vin is the year. EG: 2 is 2002Note: Before 2001 the 10th number was a letters EG: 1999 model will be a X and a 1998 model will be a W Most manufacturers release their bikes BEFORE the Mo...	barra8	25	25327	Feb 3, 2013 by barra8
	STICKY: Headlight Repair (Preview) Having just gotten my TTR, I am going through repairing the odds & ends that are damaged or broken, one of which was the headlight/plate. It had a broken tab on one side, presumably from a spill & was bouncing around pretty good when I got it. Instead of repairing the one tab, I decided to remove t...	TDVT	4	3054	Jun 27, 2012 by TDVT
	STICKY: How to apply new graphics (Preview) Just had this question on an other forum I go to so thought I would share it here as well. It makes me laugh at some of the antics people do to stick down there graphics, I've seen some clasics over the years :laugh: first off, I'm a signwriter and this is how I do it all the time. HOW TO REMOVE OLD GRAPHICS 1)...	BM Steve	4	3157	Jan 7, 2012 by verygoodman
	STICKY: Simple servicing guide (closed) (Preview) http://www.ttr250.com/Servicing_the_TTR250.htm	TTRfan	0	3304	Nov 8, 2011 by TTRfan
	What cable clips fit where on the frame? (Preview) To try and take the guesswork out of which size cable clips go where on the frame, I decided to be more methodical on the last dismantlement of a metal-tanked OE. Raids and blue TTRs might be slightly different - but I don't think they are! I took off 11 clips and they are four different sizes: four 6mm, one...	TTRfan	5	1703	May 22nd by JOHNYBOY
	Starter motor - removing and replacing a starter motor plus checking brushes (Preview) If your starter doesn't turn over there can be a number of things causing the problem - these are the most common:Starter button can give trouble - my bro' has to press his quite a few times to make a connection sometimesSolenoidStarter motor bushesA bad connection in the starter circuitAlthough not...	TTRfan	4	10273	Jul 28, 2024 by tripodtiger
	Charging problems (Preview) I have a 2006 blue tank ttr. my battery kept going flat so i replaced the rectifier. Battery continued to go flat. checked voltage at battery with engine running and it was not charging. took the stator out and found 2 burnt out segments, sent it to west country windings to be re wound. Re fitted and stat...	Don	5	2076	Feb 14, 2024 by Don
	Engine ttr250 info (Preview) Hi quick question please? Does a 1994 ttr250 raid have same engine as a 2005 ttr250? Many thanks Geoff	Geoff	9	1188	Aug 18, 2023 by ttr steve
	fork seal problem (Preview) I am replacing my fork seals on a 2006 blue tank TTR The bottom 14mm alan bolt was very tight, i have loosened it but it just keeps turning and don't screw out. the forks are all apart but unable to remove the damper rod or inner tube. should the 14mm hex bolt come out,	Don	6	949	Aug 2, 2023 by TTRfan
	Shock shaft needs a regrind and hard chroming - who does this work please? (Preview) My brother-in-law's (Keith) shock started to leak oil. We just pulled it out and cleaned it up and, sadly, the chrome is damaged on the shock shaft. Can anyone recommend from personal experience a reliable firm to regrind and rechrome it please? Alternatively has anyone got a shaft in good conditi...	TTRfan	7	2371	Dec 14, 2022 by TTRfan
	Bike went from readily starting to not - (Preview) Hey guys. Got the TTR running. Ripped on it today. May not have been such a great idea. It cranked and ran like a dream. Lots of fun. Then went to start it and got nothing. It sounds as if the starter motor is the only thing turning. It is making a ticking noise. Bike isn't really trying to turn over. Occa...	ghardison	9	1165	Nov 24, 2022 by mossproof
	Yamaha ttr350 restoration (Preview) Hi all, Usually I only post to point out the obvious or ask really dumb questions but this time I thought I would share how my rebuild is going. Firstly I thought my bike has always done me proud so a while ago I treated it to one of the first batch of 350 kits. I was too eager to ride the bike so overlooked tart...	dlee22	7	1502	Jul 13, 2022 by mossproof
	Yamaha TTR250 Top End Replacement - "How to" video (Preview) I just found this excellent video! The only criticisms I have are that (a) he forgot to put the solenoid earth strap on the rear starter motor bolt before fitting the oil line etc. and (b) forcing the carb in like that isn't good as it is quite likely to separate the rubber from the aluminium stub on the in...	TTRfan	2	2152	May 31, 2022 by Robdog
	TTR250 Catalogue showing different models and years (Preview) Hey all,domski1 wrote. I know this is slightly off your thread topic but how about trying to to find the different models / colour schemes. As far as I am aware the newer blue ttr colour schemes are roughly all the same but on the older ones there is possibly a few rare examples around as found with the bla...	TT-R250M	8	25831	May 5, 2022 by TerryK
	Forks - replacing the fork oil (Preview) (See here if you are looking to replace your fork seals - http://www.ttr250.com/TTR_renew_fork_seals.htm ) If your fork seals are good but you are not sure of the age or quantity of oil in the forks, it is a relatively straightforward job to change it. First up after removing the forks from your TTR is...	TTRfan	12	6449	Jul 22, 2021 by ttboof
	Front brake master cylinder refurbishment inc. leaking sight glass and bleeding problems! (Preview) Has anyone got a picture of the master cylinder plunger with the rubber seals correctly in place please? I've just rebuilt mine in what I thought was the logic way round and I cannot get any pressure whatsoever. Thanks, Mark	dern	35	9490	Jul 19, 2021 by Christos
	Air cleaner servicing (Preview) Air cleaner servicing would be the worst job on a dirt bike, pretty dusty here in South Australia so I really need to keep on top of the air cleaner servicing. Lucky for me both the WRR & TTR take the same filter. I have tried many different brands but found the Twin Air to be the best for me. In the old da...	TerryK	7	1338	Apr 6, 2021 by Kaos
	Wiring from battery to starter and solenoid (Preview) Is there anyone that could post a few pictures of wiring from battery to starter and solenoid ( I’ve looked at ttr wireing diagram and still a bit lost) before I put my engine back in bike I was going to try and clean up the wiring because it is in a bit of a mess there’s wires that hanging down that seem to do no...	SussexTony	4	2158	Nov 28, 2020 by SussexTony
	Rear shock measurements (Preview) Hi All Some help needed please... Has anyone got a rear shock not fitted to their bikes, needs to be from an OE or Blue bike, not a Raid (i have one of them here) I need the measurements eye to eye, please. The Raid one measures 444mm eye to eye, is the OE or Bluey the same? I don't want to take the one off my bike f...	ttr steve	1	1867	Aug 7, 2020 by Jeff B
	Speedo (Preview) Just wondering if you can fit a Speedo drive with cable to purple wheel !	SussexTony	10	1506	Aug 2, 2020 by SussexTony
	Rear shock rebuild by myself (Preview) In a winter time while my bike was sleeping I decided to fix a rear shock. Sometimes fixing can make things worse. But this time I succeeded. The shock was leaking the oil a little bit. I didn't want to repair a bike in summer during offroad season nor buy OEM shock or aftermarket cause they are to expensiv...	honda15i	3	5330	Apr 27, 2020 by honda15i
	Rear Shock Rebuild (Preview) Hi Guys, What really needs to be replace when a shock is leaking? All parts? I am only riding with the Spring, The shock does not have any shock oil left. Kind Regards	vwanjau	9	1451	Apr 20, 2020 by TTRfan
	Timing chain (or cam chain or camchain) replacement (Preview) http://ttr250.com/Timing_chain/TTR250_timing_chain_fitting.htm	TTRfan	7	6429	Dec 8, 2019 by TTRfan
	RAID AND ENDURO REAR SHOCK SIMULTANEOUS STRIP DOWN (Preview) I'm a RAID owner with a standard rear shock unit that looked as though it had never been touched. Given that my bike is a 1994 model, time for a strip down, clean and oil change etc. I acquired an old standard rear enduro shock unit from ebay and decided to strip both units down simultaneously, so that an...	thebertie	12	1201	Dec 7, 2019 by ttr steve
	Starter motor problems and solutions - megathread! ( 1 2 3 ) (Preview) I had are request from Joel in Australia for some ideas to sort out his after-market starter motor. When he pulled the body off his starter's armature, the magnets had come adrift of the body (unglued) and hence got caught up in the starter armature itself. This had been a bit of a problem for him over the...	TTRfan	140	177952	Apr 11, 2019 by tom13
	Bottom end engine rebuild (Preview) With the current interest in big bore kits that require the crankcases to be stripped for boring to take oversize sleeves I thought this would be a good time to create a pictorial guide to include a full strip down and rebuild. I am hopeful that the 350cc big bore kit will prove successful and, if it is, th...	TTRfan	3	9748	Mar 6, 2019 by TTRfan
	STARTER PROBLEMS AND MY TIRE KEEPS POPPING HELP PLZ (Preview) hey you all my starter worked and then it quit and it just clicks and if i hit it with something it will turn over a little bit and then start spamming out and it acts like its bad or the starter itself is locked up it only works if i hit it and my bike wouldnt even start when it was working i checked everything an...	DANKWHEELIE420	4	1440	Oct 15, 2018 by ttr steve
	Crankcase, clutch cover and generator cover bolts - sizes and placement (Preview) This information got buried in another thread so I have given it a thread of its own and hope it will be useful to owners. As usual, let me know if you spot any flaws in it please Crankcase:NB The crankcase bolts fitted to the later blue TTR models are slightly different to the earlier metal-tanked model...	TTRfan	0	1448	Oct 5, 2018 by TTRfan
	Wheel Bearing Removal (Preview) As promised in another thread regarding the removal of wheel bearings, I have now sucessfully removed the rear collars and bearings using an expanding through bolt rather than an expensive bearing puller. These are the bolts I purchased; the smaller M8 for the front wheel and the larger M12 for the r...	RIK666	13	9652	Sep 1, 2018 by TTRfan
	Tyre advice please (Preview) Can anyone suggest a good tyre for weekday commuting with occasional greenlaning. I've been looking at Michelin Sirac and wandered if anyone had any experience with them. Or if any better alternatives. Also if anyone had any for sale etc... Thanks. Tom	Ivesy	3	1408	Aug 28, 2018 by dlee22
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