A forum for owners of Yamaha TTR250 trail and enduro bikes!

tripodtiger · tripodtiger

What is this seal? Is it a seal? It's not shown on the Yamaha Parts Finder microfiche that I access on line. I forgot - 2002 TTR in Oz. The bolt behind drains the oil from the left side exhaust cam well.

TerryK · TerryK

Hi guys, the right tank decal is blistered, anyone had this, tried to work the air out but it keeps coming back, this bike is pretty tidy apart from this decal, checked with Yamaha & they want $586 for the pair of decals....no way I have ordered a set of Ballards decals for $60 but may put them away for a...

Ross · Ross

Hi Occasionally my TTR would make a clunk when you switched it off perhaps once in twenty times. Just recently this seems to be getting more frequent so much so that I have just come home from a Dales ride a day early as I didnt want to do any damage to the engine having just rebuilt the top end. I guess now it...

mmwain · mmwain

My 04 blue plastic tank has become completely non-gas (as in vapour, not as in American petrol!) proof, which I think is due to ethanol in fuel these days making the plastic go porous to gas, as detailed on other websites. The OE stickers bubbled off and new stickers soon followed. The tank is complet...

The BushMan · The BushMan

Okay, a may be being stupid here but I'm having trouble getting the old link out. I have removed the rubber bungs and removed the 17" bolt but cannot get the bolt/sleeve to budge, the old link moves freely from side to side alright. Is there something I'm missing or doing wrong? Any help appreciated.

Firestorm809 · Firestorm809

I'm looking to replace the bolts on my 1993 OE. Is there a quick guide to the bolt sizes anywhere? Also any advice on purchasing a bolt kit would be greatly appreciated.

honda15i · honda15i

im having issues removing head pipe. I was heating it, using hummer. No luck so far. any suggestion?

Evil ttr · Evil ttr

Ok guys im new and i have a 2000 ttr250 and it wont start and didnt when i got it as i had to pull the head and re tap the spark plug hole as someone stripped half the thread. So i replaced the sparky and head gasket i also stripped and cleaned the carby it was full of hardened fuel. It wont start at all not even a ba...

T Mozza · T Mozza

Hey everyone, Had a number of issues of the last few days. It all started when I was trail riding and I suddenly lost all power to the bike, checked fuse and was all good. Luckily was at the top of a mountain so tried to bump start it and while the motor would turn over, the second it ran out of momentum it wou...

honda15i · honda15i

Hi, My friend's TTR has bad noise coming from cold engine only. Please listen audio recording from 7s: https://1drv.ms/u/s!Ar9YNbdz-p-shJpNFEbPR-5GBH0iBA We suspect automatic tensioner. The camshaft chain was changed last year. When engine is wormed the noise is gone.

chrisstdt · chrisstdt

The bite on my clutch is getting very close to the end of travel on the lever and i see the clutch arm on the engine end is sbout 20mm from the mark on the casing (its almost touching the bracket on the frame) Is it worth taking the side cover off to adjust the clutch or will this make no difference and will i be b...

Brighton Brad · Brighton Brad

My Raid digital speedo seems to have given up the ghost, are they possible to repair? Do we know a man(or woman) what does do fix them up ??? Thank, Brad

chrishughes1989 · chrishughes1989

I have been having an intermediate issue with my speedo, my cable snapped and I brought an aftermarket cable and fitted it and it worked for an hour and stopped working. then I assumed that will be the problem so I bought a new Yamaha speedo cable fitted this and the same happened again it works for an hour...

TerryK · TerryK

The old tyre subject, I've been running MT21's on the WRR for a while & love them, well they are great on the WR. Been thinking of trying them on the TTR, as were off to the Victorian High country next month I have another new MT21 coming for the rear & as the rear on there has only done around 300kms b...

dlee22 · dlee22

Hi there does anyone know the dimensions of the copper ring for the exhaust? They seem to be really cheap on Ebay although not a Yamaha part. Thanks

Wardy · Wardy

Hi all, only noticed this yesterday, rode round the garden with no helmet on and noticed a slight rattle on over run. Not noticeable with helmet on, and when you start from cold it's fine, but rev it when warm and there's slight ticking/slight rattle right at bottom of rev range. Any idea's guys, not t...

Petey4020 · Petey4020

I noticed my swing arm bearing probaby needs replacing after an MOT advisory. What else is worth doing whilst this job is being done?

Lurkville · Lurkville

just took the TTR for a spin. Stopped it, started again and it’s making just a single click noise. Battery is fully charged video: https://vimeo.com/324290036

Spyrious · Spyrious

Hello. I'm new here.I just bought an Open Enduro my1997. I live in Greece. The bike needs some minor repairs.One of them is the tach sensor.I have read this http://ttr250.com/Speedo_sender_repair_guide.htm I ordered some eBay hall sensors. Am i supposed to remove the "glue" from the unit in order...

TTRfan · TTRfan

Typical - you have just rebuilt your engine, torqued down the head and you are just fitting the camshafts when you strip a thread on a cam cap Sadly there is no way to do a repair that I can see without taking the head off again Anyways up, this is a rough "how to". Quite a few of my photos were unusable and, t...

TTRfan · TTRfan

A really helpful guide from Paul Oleson here

Wardy · Wardy

Hi guys, hope someone can help, my ttr keeps blowing the 15amp fuse on top of the battery box, which then kills the engine. Change the fuse, bike starts, will do 100m, and fuse blows. Will tick over great, but soon as a bit of load.....fuse blows. Any idea's please? Thanks in advance, Steve.

dlee22 · dlee22

Hi there, The old man's ttr cuts out going through deep puddles. It splutters and dies but give it a few minutes it sorts itself out and starts, I'm not sure of the state of the breathers really but it started without hesitation after the jet wash, must be stupid, maybe electrical connection somewhere...

dv8 · dv8

Ok guys so i need to get my ttr250r back on the road after a head-on with a car. 2008 ttr250r Need to replace the following i was thinking about upgrading the the front end to either WR or YZ Does anyone know if this is possible with a TTR ? Front shocks Head stem / tripples WR dash and headlight Than...

zipper · zipper

Hi. I got a 250 last August with 10.000 kms on the clock. Im sure its not the real mileage as the previous owner told me the speedo did not work for some time. I love pics. Its easier and not so boring. 1st pic - as it arrived home! 😁

RodYorkttr · RodYorkttr

Im due to change out the drive shaft seal and gear selector seal tomorrow. I have spares that came with a bike, all appear good. Is there anything I should be particularly wary of or are there any "pro" tips I should employ!- I saw Brian had advised someone on this before- possibly using 2 seals fro the dri...

Timo38 · Timo38

Hey all, ive just rebuilt my 2000 model ttr250 Top to Bottom (new carb intake boot included) I’ve cleaned the carb as upon intial ride after the rebuild there was a flat spot under load which turned out to be a blocked leak jet for the AP pump, now all is running well with the exception of it surging when he...

Brighton Brad · Brighton Brad

Hello chaps, I've looked everywhere here and can't find the link for the helicoil kit for the spark plug thread replacement, can you help please? Thanks chaps.

650Katman · 650Katman

From what I've read on here, I have had a common problem as the speedo magnet broke into three. Luckily it didn't eat through the pickup sensor. I cleaned it up and glued the broken pieces back in and for added security put heat shrink over the top. With the heat shrink on there is a tighter fit in the casing...

Stephen68 · Stephen68

Hello to all, can anyone tell me what MX rear fender will come close to fitting my 03 ttr250? i have read around the internet but cant really find a definitive answer. i heard someone say certain year YZ fenders would fit with modification and i have heard people say the same about certain WR250 fenders....

Topic		Started By	Replies	Views	Last Post
	Please help - unidentified seal leaking. (Preview) What is this seal? Is it a seal? It's not shown on the Yamaha Parts Finder microfiche that I access on line. I forgot - 2002 TTR in Oz. The bolt behind drains the oil from the left side exhaust cam well.	tripodtiger	5	1071	Apr 30, 2019 by tripodtiger
	Tank Decals (Preview) Hi guys, the right tank decal is blistered, anyone had this, tried to work the air out but it keeps coming back, this bike is pretty tidy apart from this decal, checked with Yamaha & they want $586 for the pair of decals....no way I have ordered a set of Ballards decals for $60 but may put them away for a...	TerryK	14	1541	Apr 29, 2019 by Fat Leopard
	Possible Sprag clutch probelms (Preview) Hi Occasionally my TTR would make a clunk when you switched it off perhaps once in twenty times. Just recently this seems to be getting more frequent so much so that I have just come home from a Dales ride a day early as I didnt want to do any damage to the engine having just rebuilt the top end. I guess now it...	Ross	3	1115	Apr 29, 2019 by Ross
	Porous blue plastic tank bubbles the stickers off (Preview) My 04 blue plastic tank has become completely non-gas (as in vapour, not as in American petrol!) proof, which I think is due to ethanol in fuel these days making the plastic go porous to gas, as detailed on other websites. The OE stickers bubbled off and new stickers soon followed. The tank is complet...	mmwain	11	1259	Apr 29, 2019 by ttboof
	Fitting a lowering link (Preview) Okay, a may be being stupid here but I'm having trouble getting the old link out. I have removed the rubber bungs and removed the 17" bolt but cannot get the bolt/sleeve to budge, the old link moves freely from side to side alright. Is there something I'm missing or doing wrong? Any help appreciated.	The BushMan	20	2201	Apr 28, 2019 by Falkie
	Bolt replacement and sizes for OE 1993 (Preview) I'm looking to replace the bolts on my 1993 OE. Is there a quick guide to the bolt sizes anywhere? Also any advice on purchasing a bolt kit would be greatly appreciated.	Firestorm809	2	876	Apr 23, 2019 by Firestorm809
	Removing head pipe (Preview) im having issues removing head pipe. I was heating it, using hummer. No luck so far. any suggestion?	honda15i	2	1290	Apr 22, 2019 by honda15i
	No start issue (Preview) Ok guys im new and i have a 2000 ttr250 and it wont start and didnt when i got it as i had to pull the head and re tap the spark plug hole as someone stripped half the thread. So i replaced the sparky and head gasket i also stripped and cleaned the carby it was full of hardened fuel. It wont start at all not even a ba...	Evil ttr	19	1094	Apr 19, 2019 by Evil ttr
	Help Diagnosing issue (Bike died on ride, battery swollen, new battery, wont start) (Preview) Hey everyone, Had a number of issues of the last few days. It all started when I was trail riding and I suddenly lost all power to the bike, checked fuse and was all good. Luckily was at the top of a mountain so tried to bump start it and while the motor would turn over, the second it ran out of momentum it wou...	T Mozza	11	1112	Apr 17, 2019 by Fat Leopard
	bad metal noise from engine (Preview) Hi, My friend's TTR has bad noise coming from cold engine only. Please listen audio recording from 7s: https://1drv.ms/u/s!Ar9YNbdz-p-shJpNFEbPR-5GBH0iBA We suspect automatic tensioner. The camshaft chain was changed last year. When engine is wormed the noise is gone.	honda15i	1	793	Apr 17, 2019 by ttboof
	clutch adjustment (Preview) The bite on my clutch is getting very close to the end of travel on the lever and i see the clutch arm on the engine end is sbout 20mm from the mark on the casing (its almost touching the bracket on the frame) Is it worth taking the side cover off to adjust the clutch or will this make no difference and will i be b...	chrisstdt	22	5549	Apr 16, 2019 by RMKREH
	Digital Speedometer Repairs (Preview) My Raid digital speedo seems to have given up the ghost, are they possible to repair? Do we know a man(or woman) what does do fix them up ??? Thank, Brad	Brighton Brad	4	1697	Apr 15, 2019 by ttr steve
	speedo issue (Preview) I have been having an intermediate issue with my speedo, my cable snapped and I brought an aftermarket cable and fitted it and it worked for an hour and stopped working. then I assumed that will be the problem so I bought a new Yamaha speedo cable fitted this and the same happened again it works for an hour...	chrishughes1989	9	942	Apr 14, 2019 by chrishughes1989
	TYRES (Preview) The old tyre subject, I've been running MT21's on the WRR for a while & love them, well they are great on the WR. Been thinking of trying them on the TTR, as were off to the Victorian High country next month I have another new MT21 coming for the rear & as the rear on there has only done around 300kms b...	TerryK	12	1303	Apr 9, 2019 by micccki
	Copper exhaust ring (Preview) Hi there does anyone know the dimensions of the copper ring for the exhaust? They seem to be really cheap on Ebay although not a Yamaha part. Thanks	dlee22	1	804	Mar 31, 2019 by ttr steve
	Ticking on over run (Preview) Hi all, only noticed this yesterday, rode round the garden with no helmet on and noticed a slight rattle on over run. Not noticeable with helmet on, and when you start from cold it's fine, but rev it when warm and there's slight ticking/slight rattle right at bottom of rev range. Any idea's guys, not t...	Wardy	8	1178	Mar 23, 2019 by ttboof
	What else is worth doing if swing arm bearing needs doing? (Preview) I noticed my swing arm bearing probaby needs replacing after an MOT advisory. What else is worth doing whilst this job is being done?	Petey4020	2	843	Mar 21, 2019 by JOHNYBOY
	TTR single click upon e-start (Preview) just took the TTR for a spin. Stopped it, started again and it’s making just a single click noise. Battery is fully charged video: https://vimeo.com/324290036	Lurkville	22	1818	Mar 18, 2019 by TTRfan
	New to me Open Enduro, a few issues hall sensor (Preview) Hello. I'm new here.I just bought an Open Enduro my1997. I live in Greece. The bike needs some minor repairs.One of them is the tach sensor.I have read this http://ttr250.com/Speedo_sender_repair_guide.htm I ordered some eBay hall sensors. Am i supposed to remove the "glue" from the unit in order...	Spyrious	40	1524	Mar 15, 2019 by Spyrious
	Repairing a stripped cam cap thread with a Recoil or Helicoil kit (Preview) Typical - you have just rebuilt your engine, torqued down the head and you are just fitting the camshafts when you strip a thread on a cam cap Sadly there is no way to do a repair that I can see without taking the head off again Anyways up, this is a rough "how to". Quite a few of my photos were unusable and, t...	TTRfan	4	2593	Mar 4, 2019 by PlumasDude
	Removing & installing crankcase bearings (Preview) A really helpful guide from Paul Oleson here	TTRfan	0	963	Mar 3, 2019 by TTRfan
	Try cutting out? (Preview) Hi guys, hope someone can help, my ttr keeps blowing the 15amp fuse on top of the battery box, which then kills the engine. Change the fuse, bike starts, will do 100m, and fuse blows. Will tick over great, but soon as a bit of load.....fuse blows. Any idea's please? Thanks in advance, Steve.	Wardy	5	914	Mar 3, 2019 by Wardy
	Bike cuts out in water (Preview) Hi there, The old man's ttr cuts out going through deep puddles. It splutters and dies but give it a few minutes it sorts itself out and starts, I'm not sure of the state of the breathers really but it started without hesitation after the jet wash, must be stupid, maybe electrical connection somewhere...	dlee22	3	1077	Mar 3, 2019 by mossproof
	2008 TTR250r - repairs after head on with a car. (Preview) Ok guys so i need to get my ttr250r back on the road after a head-on with a car. 2008 ttr250r Need to replace the following i was thinking about upgrading the the front end to either WR or YZ Does anyone know if this is possible with a TTR ? Front shocks Head stem / tripples WR dash and headlight Than...	dv8	3	1286	Mar 3, 2019 by sthia
	Top end rebuild - stock TTR (Preview) Hi. I got a 250 last August with 10.000 kms on the clock. Im sure its not the real mileage as the previous owner told me the speedo did not work for some time. I love pics. Its easier and not so boring. 1st pic - as it arrived home! 😁	zipper	33	2407	Mar 2, 2019 by greekmountains
	Drive shaft & gear selector seal (Preview) Im due to change out the drive shaft seal and gear selector seal tomorrow. I have spares that came with a bike, all appear good. Is there anything I should be particularly wary of or are there any "pro" tips I should employ!- I saw Brian had advised someone on this before- possibly using 2 seals fro the dri...	RodYorkttr	9	797	Feb 27, 2019 by RodYorkttr
	2000 model TTR250 surging at 80kmh on freeway (Preview) Hey all, ive just rebuilt my 2000 model ttr250 Top to Bottom (new carb intake boot included) I’ve cleaned the carb as upon intial ride after the rebuild there was a flat spot under load which turned out to be a blocked leak jet for the AP pump, now all is running well with the exception of it surging when he...	Timo38	0	933	Feb 26, 2019 by Timo38
	Spark plug thread helicoil (Preview) Hello chaps, I've looked everywhere here and can't find the link for the helicoil kit for the spark plug thread replacement, can you help please? Thanks chaps.	Brighton Brad	11	1738	Feb 21, 2019 by mossproof
	Speedo magnet (Preview) From what I've read on here, I have had a common problem as the speedo magnet broke into three. Luckily it didn't eat through the pickup sensor. I cleaned it up and glued the broken pieces back in and for added security put heat shrink over the top. With the heat shrink on there is a tighter fit in the casing...	650Katman	1	936	Feb 20, 2019 by mossproof
	2003 TTR 250 Rear Fender Question! (Preview) Hello to all, can anyone tell me what MX rear fender will come close to fitting my 03 ttr250? i have read around the internet but cant really find a definitive answer. i heard someone say certain year YZ fenders would fit with modification and i have heard people say the same about certain WR250 fenders....	Stephen68	4	1236	Feb 18, 2019 by Fat Leopard
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