A forum for owners of Yamaha TTR250 trail and enduro bikes!

Members Login
Username 
 
Password 
    Remember Me  
Post Info TOPIC: Kickstart blanking plug - details of what to buy


Super Guru

Status: Offline
Posts: 8557
Date:
Kickstart blanking plug - details of what to buy
Permalink  
 


These plugs were fitted to all TTRs that didn't come with kickstarts fitted but they don't appear on any fiche and Fowlers parts guy couldn't find it neither no

Has anyone on here bought one by any chance and know its part number please?

Kickstart blanking plug.jpg



-- Edited by TTRfan on Sunday 25th of September 2016 10:52:50 AM



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Super Guru

Status: Offline
Posts: 2644
Date:
RE: Need part number for kickstart blanking plug
Permalink  
 


What about giving the numbers on the plug to polymax?



__________________

totallyttrs.com

 



Super Guru

Status: Offline
Posts: 8557
Date:
Permalink  
 

Not a bad idea Steve but they only do O rings - no plugs.

The moulding numbers indicate the plug is 25mm diameter and 5mm deep.



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Super Guru

Status: Offline
Posts: 8557
Date:
Permalink  
 

A surprising response from Yamaha! If I want a new blanking plug then I have to buy the casing to go with it at £268 plus VAT no

This is what they said:

Hello Mr. Sussex

Thank you for your enquiry.

Although the information we hold for imported machines is limited, according to the available parts information there is no blanking plug that can be ordered independently from the cover itself.

If you can provide your preferred dealer with the frame number for the bike they will be able to confirm the price and availability for a replacement crank case cover.

With kind regards

 

Parts & Accessories Department

 



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Super Guru

Status: Offline
Posts: 8557
Date:
Permalink  
 

Just a thought, has anyone got a damaged clutch cover that they would be willing to knock out the plug for me? 

Brian



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 

pug


Guru

Status: Offline
Posts: 558
Date:
WANTED - kickstart blanking plug
Permalink  
 


Brian if you give me some sizes I can turn a tight fit alloy one you can stick in from the inside or outside with a dab of silicone or something. or better job would be two part bolt together plug for it but I will need the case for that or some very good measuring on you part of the two half's

Pug

__________________


Super Guru

Status: Offline
Posts: 8557
Date:
Permalink  
 

Thanks for the offer Pug - much appreciated! I will wait to see if an original turns up but, if not, I will be in touch wink



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Super Guru

Status: Offline
Posts: 1379
Date:
Permalink  
 

You could try a core plug from a motor factors if there's one of a suitable size. I've used one for the decomp. hole, don't see why one wouldn't work down there. You could take the cover off and push the plug into place from inside if you wanted it to look correct (rather than having the recess showing) Bit of loctite flange sealant to help it seal...
Disappointing reply from Yamaha!


__________________


Super Guru

Status: Offline
Posts: 2644
Date:
Permalink  
 

Old thread, but found this

https://simplybearings.co.uk/shop/Seals-End-Cap-Seals/c19_5072/index.html

 

 



__________________

totallyttrs.com

 



Super Guru

Status: Offline
Posts: 8557
Date:
Permalink  
 

Well done Steve!

I managed to sort out what plug fitted and bought a couple. Used one and still have the other somewhere on the bench. 

These are what I bought https://simplybearings.co.uk/shop/p326005/EC25X7-Nitrile-Rubber-End-Cap-Seal-25mm-Outside-Diameter,-7mm-Width/product_info.html

They fit nicely in the cover - slightly proud but bearing in mind the alternative to get a genuine Yamaha plug is to buy the whole cover, I reckon they are very acceptable wink

Brian



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 

Page 1 of 1  sorted by
 
Quick Reply

Please log in to post quick replies.



Create your own FREE Forum
Report Abuse
Powered by ActiveBoard