A forum for owners of Yamaha TTR250 trail and enduro bikes!

HarleyRigid · HarleyRigid

Just wondering if anyone has had any luck with the Seal Mate? I have watched the instructional video but am a little boggled on how to get my dirt seal out of the recess in the lower part of the fork without damaging it. Any hints or tips would be greatly appreciated.

eeyore · eeyore

Hi there. Wonder if someone can help me. The TTR has failed its MOT test on suspension bearing play. I've got as far as stripping out the swing arm, rear shock etc. However the collar, with the large hex head holding the relay arm to the frame seems reluctant to move (there's a welded lug to hold the hex in o...

TTRfan · TTRfan

There are a lot of urban myths and quite a bit of folklore about bearings and the best make, type and quality. I received the email copied below today and, unless I have got hold of the wrong end of the stick, the company seems to produce virtually every make and type of bearing known to man. Is this eviden...

Hp · Hp

At a handsome 6ft 4inch I have just ordered the longer cables so I can fit my hi bars However I have a secret hidden hope, my clutch biting point is right at the very end of the lever. No matter how much free play I take out the biting point is as soon as the cable is pulled after the slack is taken up Reckon new...

Dullthud · Dullthud

Here's a pic of my last oil filter. It has bits in it, which I suppose means it did the job but I'll admit to being a bit horrified. Most are black but a few are metallic. I can't draw them out with a magnet so I guess they're either squeezed in really tight or non ferric. Anyone seen the like or have any ideas as...

TTRfan · TTRfan

I stripped down an engine recently and was surprised to see the bottom of one of the slippers had split. Not seen that before! Brian

Clarky · Clarky

I have acquired and trimmed up a pair of 2004 Yamaha WR250 foot pegs that now fit my 2004 TTR. The standard springs I have don't fit the WR foot pegs as they fit inside the stock peg and the new peg requires a spring that will fit around the lower part of the peg. Has anyone done this mod? Or does anyone have any...

ttr250ug · ttr250ug

Hi I have just followed the instructions on the other thread for servicing starter motor brushes. Which involves taking out the cam chain tensioner to getout starter motor. After cleaning up brushes and returning starter motor, I then replaced the cam chain tensioner ensuring that I held the scre...

TTRfan · TTRfan

I chopped up a scrap frame today and was surprised to find the upper subframe rails were blocked earth and fine grit for about 4" from the main engine cradle - see pic below. The lower tube was clear - see below: How on earth did the dirt get into the upper rails? They appear to be a completely closed lo...

scotty72 · scotty72

Hi All I am 99.9% sure that on all the bikes I've ever ridden (road) it has been possible to start the bike in gear with the clutch leaver held in...am I wrong?!? My TTR will not allow me to start the bike in gear. This is a right pain after I have stalled the bike especially as it seems very difficult to find n...

nwrider · nwrider

Found a 2002 YZ 426 front end, wheel, brake, and shock for 180 bucks on craigslist. The install took three trips to town to get the right parts. I needed a few washers for the stem and triple, about 2cm stack. The bike didn't come with an axle, so i ordered on ebay 15. Somehow they wheel spacing was off b...

Nige Taylor · Nige Taylor

Popped out for a ride today and noticed that when accelerating hard in all gears from 3rd on, once I get above a certain number of revs the bike starts to rev like the clutch is being pulled in and the bike stops pulling. Driving at a more reserved pace isn't a problem, it only happens when the revs hit a cer...

TTRfan · TTRfan

Just a quick post to say that I bought one of these a month or so ago but have only just used it for the first time on TTR exhaust studs. It works really well and has certainly earned its place in my toolbox I used to use two nuts tightened against each other but that's such a faff - so easy with this extractor ...

TTRfan · TTRfan

On my "shopping" TTR, the choke makes the engine rev quite high which isn't what you need on a cold engine before the oil gets circulated I know it's going to do it so am ready but why is it happening The TTR runs perfectly otherwise. Brian

Rger8 · Rger8

If have a Kuoba lowering link on mine and would like to put the stock link back on and give it a try. I noticed that the stock link the previous owner took off had the set off needle bearings in it. I assume the the kuoba link had it's own set of bearings when he bought it? The bearings in the stock link loo...

Kenny · Kenny

Dear ladies and gentlemen of TTR addiction, Sorry, No, I don't know the front fork settings but would love to know? I've checked my manual, nothing there. Checked a few blogs, including this one which gets close, but no one has nailed it yet ! So.... Does anyone know EXACTLY where/what the factory sett...

nayef · nayef

Hello there, I own a Yamaha ttr250, there is a rounded rubber-like located above the chain (on the left side of the bike) that rolls with the chain in case over weighting on the bike, what is it called ? And where can I find a one like it please ? Since mine is damaged (image attached). Thanks in Advance

TTRfan · TTRfan

I have just stripped out a linkage arm where the previous owner had tried replacing the standard spherical bearing with phosphor bronze plain bearing It didn't work as you will see from the pics below

matador · matador

Had a miss-fire problem since I had the bike, thought I had cured it with a new plug and cleaning the plug seating on the head but it's come back again. I was wondering if it could be a faulty coil or plug cap - or anything else?. I can't see it being a carb problem - that's been cleaned out a few times. It mainly...

petenz · petenz

dose anyone know what other models engine sproket will fit the TTR... IE... WR250 f/R... YZ etc... I want a 12 tooth asap....Left it a bit late to order one for sunday.. -- Edited by petenz on Thursday 8th of August 2013 08:21:43 AM

yamalama · yamalama

Hi all, I've got a few questions about distributing oil in the forks to get the correct oil level reading. The service manual that I downloaded from this forum gives details of how to distribute the fork oil when refilling the forks, but I am still not totally clear on the process. In the Front Fork, Asse...

shad · shad

hey guys i got a Yamaha TTR 250 open enduro 97 model(i think) and i was riding it the other day it stalled and then i had no electrics no lights no ignition and im wondering if u guys can help me out as i dont wanna go through my entire bike unless i have toso if u can throw some ideas at me what might be the troubl...

Markvan · Markvan

2007 model. 9000 kms. Only had bike for 3 months so thought id check the plug. Looks like it maybe the original plug from new. Abit rusty. will crab a new one and keep it as a spare.

TTRSwamper · TTRSwamper

When attempting to adjust the rear suspension rebound damping on my 2005 TTR250 I discovered that it doesn't click when rotated. This is the knurled dial at the bottom of the shock. The manual describes all of the suspension adjustments in terms of "clicks". Can someone describe the cli...

petenz · petenz

Opened up shed 2night after 3 days... just about got knocked over by the smell of fuel that hit me.... Even with the fuel tap turned off... 1/4 of a tank of fuel had managed to exscape... So I would say both the fuel tap & carb need looking at... "Get yer #@&% togeather Yamaha this things only...

uteman · uteman

I recently had the seat recovered and when I look at the underside it is obvious there were once a couple of rubber (or similar) pads on the underside and there is a 6mm thread for attaching same. Our upholsterer tells us that "No, I never saw any pads there". It looks to me as though they would h...

fatboy686 · fatboy686

I decided it was time for an oil and filter change, however it seems that last time I topped up the oil I must have over tightened the filler cap, as today I could not get it off......... Needless to say, the bolt head is now rounded off. so two things: firstly, in the short term, can I get oil into the engine...

scotty72 · scotty72

Hi, is there a particular type of grease that should be used to lubricate the wheel spindles ( are they called this, the shafts that come out to take the wheels off )? When repairing a puncture "in the field" it was pointed out to me that they shouldn't be dry so I thought I'd check if there was a c...

Michael TTR250 · Michael TTR250

Hi Guys, I am swapping out my standard 14 tooth front sprocket for a 13 tooth one and noticed (as shown in pics) the current one seems to have rubber on both sides that the new one doesn't. Is this something I need to mount on the new one???? Or just an option that is not really necessary?? Thanks, Michae...

mkc2bad · mkc2bad

Hi All Firstly, although this isn't a ttr related problem, I'm hoping an electrical wizard will be able to help me figure out where I am going wrong! My DR350 got stolen a few weeks back. By some miracle the police managed to recover it after seeing some kids wheeling it about outside a travellers site....

Topic		Started By	Replies	Views	Last Post
	Seal Mate fork seal cleaner. Please Help (Preview) Just wondering if anyone has had any luck with the Seal Mate? I have watched the instructional video but am a little boggled on how to get my dirt seal out of the recess in the lower part of the fork without damaging it. Any hints or tips would be greatly appreciated.	HarleyRigid	1	560	Oct 7, 2013 by HarleyRigid
	Dismantling the rear suspension system. (Preview) Hi there. Wonder if someone can help me. The TTR has failed its MOT test on suspension bearing play. I've got as far as stripping out the swing arm, rear shock etc. However the collar, with the large hex head holding the relay arm to the frame seems reluctant to move (there's a welded lug to hold the hex in o...	eeyore	15	1560	Oct 6, 2013 by eeyore
	Bearings, bearings, bearings... (Preview) There are a lot of urban myths and quite a bit of folklore about bearings and the best make, type and quality. I received the email copied below today and, unless I have got hold of the wrong end of the stick, the company seems to produce virtually every make and type of bearing known to man. Is this eviden...	TTRfan	6	1423	Oct 6, 2013 by TT-R250M
	new longer cables (Preview) At a handsome 6ft 4inch I have just ordered the longer cables so I can fit my hi bars However I have a secret hidden hope, my clutch biting point is right at the very end of the lever. No matter how much free play I take out the biting point is as soon as the cable is pulled after the slack is taken up Reckon new...	Hp	2	420	Oct 3, 2013 by Hp
	Bits in the oil filter. Anyone seen the like? How much should I worry? (Preview) Here's a pic of my last oil filter. It has bits in it, which I suppose means it did the job but I'll admit to being a bit horrified. Most are black but a few are metallic. I can't draw them out with a magnet so I guess they're either squeezed in really tight or non ferric. Anyone seen the like or have any ideas as...	Dullthud	4	911	Sep 25, 2013 by petenz
	Unusual damage on a cam chain "slipper" guide (Preview) I stripped down an engine recently and was surprised to see the bottom of one of the slippers had split. Not seen that before! Brian	TTRfan	1	795	Sep 17, 2013 by TT-R250M
	Foot Peg Springs (Preview) I have acquired and trimmed up a pair of 2004 Yamaha WR250 foot pegs that now fit my 2004 TTR. The standard springs I have don't fit the WR foot pegs as they fit inside the stock peg and the new peg requires a spring that will fit around the lower part of the peg. Has anyone done this mod? Or does anyone have any...	Clarky	6	1049	Sep 16, 2013 by Clarky
	Clattering noise after taking out and replacing cam chain tensioner (Preview) Hi I have just followed the instructions on the other thread for servicing starter motor brushes. Which involves taking out the cam chain tensioner to getout starter motor. After cleaning up brushes and returning starter motor, I then replaced the cam chain tensioner ensuring that I held the scre...	ttr250ug	3	3318	Sep 15, 2013 by TT-R250M
	Frame tubes blocked with dry earth (Preview) I chopped up a scrap frame today and was surprised to find the upper subframe rails were blocked earth and fine grit for about 4" from the main engine cradle - see pic below. The lower tube was clear - see below: How on earth did the dirt get into the upper rails? They appear to be a completely closed lo...	TTRfan	0	496	Sep 8, 2013 by TTRfan
	By-passing need to have bike in neutral in order to start it.. (Preview) Hi All I am 99.9% sure that on all the bikes I've ever ridden (road) it has been possible to start the bike in gear with the clutch leaver held in...am I wrong?!? My TTR will not allow me to start the bike in gear. This is a right pain after I have stalled the bike especially as it seems very difficult to find n...	scotty72	12	1242	Sep 7, 2013 by TT-R250M
	finished the front end (Preview) Found a 2002 YZ 426 front end, wheel, brake, and shock for 180 bucks on craigslist. The install took three trips to town to get the right parts. I needed a few washers for the stem and triple, about 2cm stack. The bike didn't come with an axle, so i ordered on ebay 15. Somehow they wheel spacing was off b...	nwrider	5	6539	Aug 31, 2013 by Markvan
	More help for the mechanically clueless please. (Preview) Popped out for a ride today and noticed that when accelerating hard in all gears from 3rd on, once I get above a certain number of revs the bike starts to rev like the clutch is being pulled in and the bike stops pulling. Driving at a more reserved pace isn't a problem, it only happens when the revs hit a cer...	Nige Taylor	3	520	Aug 28, 2013 by Nige Taylor
	Motion Pro M8 stud installer/extractor (Preview) Just a quick post to say that I bought one of these a month or so ago but have only just used it for the first time on TTR exhaust studs. It works really well and has certainly earned its place in my toolbox I used to use two nuts tightened against each other but that's such a faff - so easy with this extractor ...	TTRfan	3	718	Aug 25, 2013 by petenz
	Calling all TTR250 carb experts! (Preview) On my "shopping" TTR, the choke makes the engine rev quite high which isn't what you need on a cold engine before the oil gets circulated I know it's going to do it so am ready but why is it happening The TTR runs perfectly otherwise. Brian	TTRfan	5	902	Aug 21, 2013 by yamaha42
	Installing stock suspension link question (Preview) If have a Kuoba lowering link on mine and would like to put the stock link back on and give it a try. I noticed that the stock link the previous owner took off had the set off needle bearings in it. I assume the the kuoba link had it's own set of bearings when he bought it? The bearings in the stock link loo...	Rger8	5	777	Aug 19, 2013 by TT-R250M
	Front Shock Factory and Weight Variable Settings...?? (Preview) Dear ladies and gentlemen of TTR addiction, Sorry, No, I don't know the front fork settings but would love to know? I've checked my manual, nothing there. Checked a few blogs, including this one which gets close, but no one has nailed it yet ! So.... Does anyone know EXACTLY where/what the factory sett...	Kenny	3	810	Aug 17, 2013 by KentJ
	what is this part called ? (Preview) Hello there, I own a Yamaha ttr250, there is a rounded rubber-like located above the chain (on the left side of the bike) that rolls with the chain in case over weighting on the bike, what is it called ? And where can I find a one like it please ? Since mine is damaged (image attached). Thanks in Advance	nayef	4	484	Aug 14, 2013 by nayef
	Using a plain bearing for the lower shock bearing? Don't even think about it! (Preview) I have just stripped out a linkage arm where the previous owner had tried replacing the standard spherical bearing with phosphor bronze plain bearing It didn't work as you will see from the pics below	TTRfan	1	605	Aug 8, 2013 by matador
	Miss-fire under hard acceleration. (Preview) Had a miss-fire problem since I had the bike, thought I had cured it with a new plug and cleaning the plug seating on the head but it's come back again. I was wondering if it could be a faulty coil or plug cap - or anything else?. I can't see it being a carb problem - that's been cleaned out a few times. It mainly...	matador	3	867	Aug 8, 2013 by matador
	Engine sprocket... (Preview) dose anyone know what other models engine sproket will fit the TTR... IE... WR250 f/R... YZ etc... I want a 12 tooth asap....Left it a bit late to order one for sunday.. -- Edited by petenz on Thursday 8th of August 2013 08:21:43 AM	petenz	1	623	Aug 8, 2013 by matador
	Fork Oil Level Questions (Preview) Hi all, I've got a few questions about distributing oil in the forks to get the correct oil level reading. The service manual that I downloaded from this forum gives details of how to distribute the fork oil when refilling the forks, but I am still not totally clear on the process. In the Front Fork, Asse...	yamalama	5	4612	Aug 7, 2013 by yamalama
	My bike wont start (Preview) hey guys i got a Yamaha TTR 250 open enduro 97 model(i think) and i was riding it the other day it stalled and then i had no electrics no lights no ignition and im wondering if u guys can help me out as i dont wanna go through my entire bike unless i have toso if u can throw some ideas at me what might be the troubl...	shad	4	2213	Aug 7, 2013 by TT-R250M
	Time for a new spark plug. (Preview) 2007 model. 9000 kms. Only had bike for 3 months so thought id check the plug. Looks like it maybe the original plug from new. Abit rusty. will crab a new one and keep it as a spare.	Markvan	6	821	Aug 7, 2013 by Markvan
	Shock Rebound Damping Adjustment Doesn't "Click" (Preview) When attempting to adjust the rear suspension rebound damping on my 2005 TTR250 I discovered that it doesn't click when rotated. This is the knurled dial at the bottom of the shock. The manual describes all of the suspension adjustments in terms of "clicks". Can someone describe the cli...	TTRSwamper	17	3258	Aug 7, 2013 by TTRSwamper
	fuel tap... (Preview) Opened up shed 2night after 3 days... just about got knocked over by the smell of fuel that hit me.... Even with the fuel tap turned off... 1/4 of a tank of fuel had managed to exscape... So I would say both the fuel tap & carb need looking at... "Get yer #@&% togeather Yamaha this things only...	petenz	3	1607	Aug 4, 2013 by TT-R250M
	2009 "Locating Dampers" under seat (Preview) I recently had the seat recovered and when I look at the underside it is obvious there were once a couple of rubber (or similar) pads on the underside and there is a 6mm thread for attaching same. Our upholsterer tells us that "No, I never saw any pads there". It looks to me as though they would h...	uteman	1	451	Aug 4, 2013 by JDM_stig
	Oil filler knackered. (Preview) I decided it was time for an oil and filter change, however it seems that last time I topped up the oil I must have over tightened the filler cap, as today I could not get it off......... Needless to say, the bolt head is now rounded off. so two things: firstly, in the short term, can I get oil into the engine...	fatboy686	5	1252	Aug 1, 2013 by 66T
	wheel spindle lube (Preview) Hi, is there a particular type of grease that should be used to lubricate the wheel spindles ( are they called this, the shafts that come out to take the wheels off )? When repairing a puncture "in the field" it was pointed out to me that they shouldn't be dry so I thought I'd check if there was a c...	scotty72	5	1027	Aug 1, 2013 by colin13846
	Sprocket question (Preview) Hi Guys, I am swapping out my standard 14 tooth front sprocket for a 13 tooth one and noticed (as shown in pics) the current one seems to have rubber on both sides that the new one doesn't. Is this something I need to mount on the new one???? Or just an option that is not really necessary?? Thanks, Michae...	Michael TTR250	8	1253	Jul 27, 2013 by matador
	Electrics (Preview) Hi All Firstly, although this isn't a ttr related problem, I'm hoping an electrical wizard will be able to help me figure out where I am going wrong! My DR350 got stolen a few weeks back. By some miracle the police managed to recover it after seeing some kids wheeling it about outside a travellers site....	mkc2bad	9	5246	Jul 23, 2013 by JDM_stig
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