A forum for owners of Yamaha TTR250 trail and enduro bikes!

chester10 · chester10

Hey guys, I have a ttr-250 and have noticed that my fuel tank has a crack in the top of it after it started leaking when I filled her up. The crack is about 7cm long I would say but it's only a little hairline crack. I have tried the solder iron trick but I can still see the crack, I'm not even sure if this theory w...

TTRfan · TTRfan

I am on bearing refurb duties today. Just stripped out an old link arm and was a bit surprised at how worn the lower shock bearing was. The outer bearing case was worn through and the bearing had taken a substantial groove out of the link arm itself which is sadly now scrap I don't think it would have passe...

Nige Taylor · Nige Taylor

I have a 1998 OE that seems to have a strange electrical problem that I could do with some help on if possible. My bike generally starts with no problem, but when running the bike often 'cuts out' very very briefly and then continues to run. It almost feels like someone has turned the key on and off very qui...

roary20011 · roary20011

my bike needs front forks bushing , but where can i get a kit to fit a 1995 model ,will later models fit ? any help would be greatly appreciated

chrisstdt · chrisstdt

No i havent got a loud clonk but got a spare with my new bike as it was changed as a precaution and just took the flywheel and crank out of whats left of my old bike (its quiet at work today !) so i now have another functioning but used sprag I can post pics but both only turn one way on my spare primary gear and bo...

Nick · Nick

Hi everybody, I am the new owner of a Yamaha TTR250 2006 model, and as such I am a new member to this forum. Unfortunately, I've been having a string of bad luck, this includes me dropping and breaking my bike just 1 week after buying it. I managed to find the pointiest pokiest rock in the bush and then hig...

The Drifter · The Drifter

what size do I need to remove a spark plug from my ttr 250 enduro

sammyttr · sammyttr

right chaps some good news my ttr has been rebuilt today with second hand barrel, piston and cylinder head and runs fine, only problem we have is we got no oil pressure, we have filled up with correct quantity of oil, taken pressure plug out of oil filter and nothing is weeping out did the minute test and n...

04TTR250 · 04TTR250

Hi guys, just wondering what 'letter' my 2004 TTR250 would be eg. 'yz250E' or 'KLR650r' the bike is Australian too. Cheers, Tyler

04TTR250 · 04TTR250

Hi all, after a bit of thinking, iv'e decided that my 2004 TTR250 is in need of a bash plate. yes i could go and buy one, but as a boilermaker, i can do it myself, and at $100+ i dont think its a really fair deal! anyway, would anyone have a template or something that could help me out with making a template? c...

Padowan · Padowan

I know it's a common issue, the wearing of the front brake hose where it rubs on the guides. I was wondering if replacing the front hose with a metal braided one would resolve the issue? I know the HEL or Venhill ones are still plastic coated over the braid, so I guess this might still wear through, but on...

Michael TTR250 · Michael TTR250

Hi Guys, So about to go out to get new oil for my rebuilt motor (have some Penrite Semi Synthetic 15w-50 that says on the bottle it may be used in engines that require 15w-40, 20w-40 & 20w-50 as well as four stroke motorcycles that have wet clutches), my question is should I use this or get something mi...

buffalo4 · buffalo4

Hi when I got my TTR, it had a slight weep of oil from the front sprocket area... My local bike parts shop sold me a seal but I was never really impressed with it so after a quick email to Brian a genuine yam seal was delivered next day..Brilliant service Thankyou MR & MRS TTR Today I stripped the sprocke...

Lumbricus · Lumbricus

Hello people. I was going to adjust the chain on my newly bought 2003 TTR but thought that it may in fact be worn beyond repair. I measured the 10 link distance as recommended in the manual, which suggest a wear limit of 150.1mm. It was pretty much 151mm. But then I read that someone elsewhere (I can't reme...

bbarfield · bbarfield

I'm looking for a 2nd rim so I can always have two sets of tires ready to roll (one for mud and one for rocks). There are very few used TTR rims available on ebay because it's such a rare bike. Is the TTR rim interchangeable with any other bike rim, like a YZ?

Hp · Hp

Hi chaps. wondering if there is a reason you recommend replacing the top bearing with a different type? (poly la la thingy) I can see from the pics its a cracking alterative, but I live close to a bearing shop and was wondering if there is a reason people arnt just putting in a like for like bearing ? (roll...

an2006dy · an2006dy

Having now removed the bulb that had gone in my speedo i'm having trouble trying to find a replacement! It is a Stanley 158HD bulb, any ideas where i can get a replacement would be greatly appreciated! Many thanks in advance! Andy

KentJ · KentJ

On my last ride the bike sounded a little more 'grindy' than usual when starting up. I figured my sprag clutch was failing as it's been clunking a little louder, but when I pulled the cover I found the starter shaft is missing a few teeth. The idler gear is missing one too. The sprag clutch spins freely an...

TTRfan · TTRfan

I have been asked about this and thought there was a thread on here but I can't find it Can anyone help advise on what is needed and where to source the parts please? Brian

ERBS · ERBS

Does anyone ever take out the oil strainer for a clean? Are they generally clogged up? Brian has taken many engines apart, whats the general condition of the strainer?

The Drifter · The Drifter

I have had my ttr 250 endure now for a few months and enjoyed some fantastic adventures , I am not a fast rider just a steady 54 year old enjoying my rides out a couple of things that I have a issue with my seat as started to rip were the inside of my leg sits would a seat cover protect my seat from doing this or wil...

ERBS · ERBS

OK just done an oil and filter change and the oil smelt of rotten petrol so i guess lack of use at some point, Condition of oil was not great so it was well over due for a change, the colour (or Color for our American cousins)was a very dark brown. All in all should see an improvement of running smoother and pu...

ERBS · ERBS

thought i would take the air box off and was a little pool of a runny oily substance and smelt of petrol too that came spilling out any cause for this?

bbarfield · bbarfield

Hey guys. I acquired my 03 TTR 5 years ago from a friend who bought it new, but hardly ever rode, cleaned, or maintained it. I ride it hard, and always do a good job of changing the oil and filter, cleaning the air filter, and I clean my carb about once per year. But the bike has never had any major maintenance...

ttr steve · ttr steve

Just replaced cam chain and getting the clutch back in, resisted wedging a screw driver between the legs? of the basket and spent 35mins making this up, from a bit of sheet metal I found in my shed!!!! All that was needed was a drill bit, hole cutter, jigsaw and drill. The handle needed a bit of rag around...

JuJu · JuJu

Damn I hate having a cold! (or just a reaction to my flu shot a week ago) Nice Rack ey? 316 Stainless, 10mm round. Good fun fabricating it although I did find that the bracket on the right hand side of the bike was actually holding the tail of the bike together due to a cracked frame!.. My poor baby, what have...

KMAN · KMAN

Fitted one of Brians bash Plates. Nice bit of work. Can anyone tell me the correct torque setting for the rear engine mount bolt. Cheers Kris

chrisstdt · chrisstdt

I already know my new ttr needs a sprag clutch and a top end rebuild as it smokes but after washing it for the first time (it was dirty when i bought it) i found a big crack in both the RH crank case and clutch cover which have been repaired with tiger seal (4 inch half moon shape crack in the crankcase looks li...

Hp · Hp

Well nothing like a naughty few hours in the garage. I have lubricated my rear end Greased my nipples and ended with a good bounce on the springs The end result to all this foolery is I think my ring needs tightening Now here is what really happened, I greased my spindles, got the grease gun out and fill...

titchie2 · titchie2

Just wondered if anyone had any idea about a problem I have, when the bike has been running for about 5 mins it starts to intermittently splutter when the throttle is opened. Thanks in advance for any replies.

Topic		Started By	Replies	Views	Last Post
	Repairing a damaged or cracked plastic fuel, gas or petrol tank (Preview) Hey guys, I have a ttr-250 and have noticed that my fuel tank has a crack in the top of it after it started leaking when I filled her up. The crack is about 7cm long I would say but it's only a little hairline crack. I have tried the solder iron trick but I can still see the crack, I'm not even sure if this theory w...	chester10	24	29794	Dec 28, 2013 by TT-R250M
	Lower shock bearing - worst seen? (Preview) I am on bearing refurb duties today. Just stripped out an old link arm and was a bit surprised at how worn the lower shock bearing was. The outer bearing case was worn through and the bearing had taken a substantial groove out of the link arm itself which is sadly now scrap I don't think it would have passe...	TTRfan	7	1255	Dec 23, 2013 by Yuraku
	Possible Electrical fault help (Preview) I have a 1998 OE that seems to have a strange electrical problem that I could do with some help on if possible. My bike generally starts with no problem, but when running the bike often 'cuts out' very very briefly and then continues to run. It almost feels like someone has turned the key on and off very qui...	Nige Taylor	9	2814	Dec 20, 2013 by Nige Taylor
	ttr needs forks re bushing (Preview) my bike needs front forks bushing , but where can i get a kit to fit a 1995 model ,will later models fit ? any help would be greatly appreciated	roary20011	5	1283	Dec 15, 2013 by roary20011
	Can you tell if a sprag clutch is fooked when its off the bike ? (Preview) No i havent got a loud clonk but got a spare with my new bike as it was changed as a precaution and just took the flywheel and crank out of whats left of my old bike (its quiet at work today !) so i now have another functioning but used sprag I can post pics but both only turn one way on my spare primary gear and bo...	chrisstdt	2	731	Dec 14, 2013 by chrisstdt
	TTR250 Camshaft Cap Broken (Preview) Hi everybody, I am the new owner of a Yamaha TTR250 2006 model, and as such I am a new member to this forum. Unfortunately, I've been having a string of bad luck, this includes me dropping and breaking my bike just 1 week after buying it. I managed to find the pointiest pokiest rock in the bush and then hig...	Nick	4	1330	Dec 12, 2013 by ttboof
	spark plug spanner (Preview) what size do I need to remove a spark plug from my ttr 250 enduro	The Drifter	16	4580	Dec 3, 2013 by TT-R250M
	no oil pressure (Preview) right chaps some good news my ttr has been rebuilt today with second hand barrel, piston and cylinder head and runs fine, only problem we have is we got no oil pressure, we have filled up with correct quantity of oil, taken pressure plug out of oil filter and nothing is weeping out did the minute test and n...	sammyttr	14	1572	Nov 27, 2013 by TTRfan
	identifying a bike (Preview) Hi guys, just wondering what 'letter' my 2004 TTR250 would be eg. 'yz250E' or 'KLR650r' the bike is Australian too. Cheers, Tyler	04TTR250	4	601	Nov 26, 2013 by 04TTR250
	Bashplate... (Preview) Hi all, after a bit of thinking, iv'e decided that my 2004 TTR250 is in need of a bash plate. yes i could go and buy one, but as a boilermaker, i can do it myself, and at $100+ i dont think its a really fair deal! anyway, would anyone have a template or something that could help me out with making a template? c...	04TTR250	8	1157	Nov 26, 2013 by 04TTR250
	Brake hose wear (Preview) I know it's a common issue, the wearing of the front brake hose where it rubs on the guides. I was wondering if replacing the front hose with a metal braided one would resolve the issue? I know the HEL or Venhill ones are still plastic coated over the braid, so I guess this might still wear through, but on...	Padowan	1	682	Nov 25, 2013 by TT-R250M
	Oil (Preview) Hi Guys, So about to go out to get new oil for my rebuilt motor (have some Penrite Semi Synthetic 15w-50 that says on the bottle it may be used in engines that require 15w-40, 20w-40 & 20w-50 as well as four stroke motorcycles that have wet clutches), my question is should I use this or get something mi...	Michael TTR250	15	2219	Nov 25, 2013 by TT-R250M
	Transmission Seal (Preview) Hi when I got my TTR, it had a slight weep of oil from the front sprocket area... My local bike parts shop sold me a seal but I was never really impressed with it so after a quick email to Brian a genuine yam seal was delivered next day..Brilliant service Thankyou MR & MRS TTR Today I stripped the sprocke...	buffalo4	2	630	Nov 24, 2013 by TTRfan
	Sprocket wear and front sprocket guard bolts (Preview) Hello people. I was going to adjust the chain on my newly bought 2003 TTR but thought that it may in fact be worn beyond repair. I measured the 10 link distance as recommended in the manual, which suggest a wear limit of 150.1mm. It was pretty much 151mm. But then I read that someone elsewhere (I can't reme...	Lumbricus	5	890	Nov 20, 2013 by Lumbricus
	Replacement Rear Wheel (Preview) I'm looking for a 2nd rim so I can always have two sets of tires ready to roll (one for mud and one for rocks). There are very few used TTR rims available on ebay because it's such a rare bike. Is the TTR rim interchangeable with any other bike rim, like a YZ?	bbarfield	1	844	Nov 20, 2013 by TT-R250M
	Top shock bearing (Preview) Hi chaps. wondering if there is a reason you recommend replacing the top bearing with a different type? (poly la la thingy) I can see from the pics its a cracking alterative, but I live close to a bearing shop and was wondering if there is a reason people arnt just putting in a like for like bearing ? (roll...	Hp	4	684	Nov 20, 2013 by Hp
	Replacement Bulb - Stanley 158HD (Preview) Having now removed the bulb that had gone in my speedo i'm having trouble trying to find a replacement! It is a Stanley 158HD bulb, any ideas where i can get a replacement would be greatly appreciated! Many thanks in advance! Andy	an2006dy	4	5675	Nov 20, 2013 by an2006dy
	TTR250 starter replacement using parts from another bike's starter motor (Preview) On my last ride the bike sounded a little more 'grindy' than usual when starting up. I figured my sprag clutch was failing as it's been clunking a little louder, but when I pulled the cover I found the starter shaft is missing a few teeth. The idler gear is missing one too. The sprag clutch spins freely an...	KentJ	2	1573	Nov 19, 2013 by KentJ
	Flashers/indicators - fitting a kit to a US specification TTR (Preview) I have been asked about this and thought there was a thread on here but I can't find it Can anyone help advise on what is needed and where to source the parts please? Brian	TTRfan	2	591	Nov 18, 2013 by TTRfan
	Strainer (Preview) Does anyone ever take out the oil strainer for a clean? Are they generally clogged up? Brian has taken many engines apart, whats the general condition of the strainer?	ERBS	3	719	Nov 14, 2013 by ERBS
	just a few questions ?? (Preview) I have had my ttr 250 endure now for a few months and enjoyed some fantastic adventures , I am not a fast rider just a steady 54 year old enjoying my rides out a couple of things that I have a issue with my seat as started to rip were the inside of my leg sits would a seat cover protect my seat from doing this or wil...	The Drifter	1	700	Nov 14, 2013 by TT-R250M
	just finished the service (Preview) OK just done an oil and filter change and the oil smelt of rotten petrol so i guess lack of use at some point, Condition of oil was not great so it was well over due for a change, the colour (or Color for our American cousins)was a very dark brown. All in all should see an improvement of running smoother and pu...	ERBS	2	603	Nov 13, 2013 by ERBS
	oily stuff (Preview) thought i would take the air box off and was a little pool of a runny oily substance and smelt of petrol too that came spilling out any cause for this?	ERBS	5	809	Nov 12, 2013 by TT-R250M
	What maintenance does my 10 year old bike need? (Preview) Hey guys. I acquired my 03 TTR 5 years ago from a friend who bought it new, but hardly ever rode, cleaned, or maintained it. I ride it hard, and always do a good job of changing the oil and filter, cleaning the air filter, and I clean my carb about once per year. But the bike has never had any major maintenance...	bbarfield	8	1407	Nov 11, 2013 by bbarfield
	clutch tool (Preview) Just replaced cam chain and getting the clutch back in, resisted wedging a screw driver between the legs? of the basket and spent 35mins making this up, from a bit of sheet metal I found in my shed!!!! All that was needed was a drill bit, hole cutter, jigsaw and drill. The handle needed a bit of rag around...	ttr steve	3	706	Nov 11, 2013 by TTRfan
	Rack. Something to build when you are too sick to ride! rack (Preview) Damn I hate having a cold! (or just a reaction to my flu shot a week ago) Nice Rack ey? 316 Stainless, 10mm round. Good fun fabricating it although I did find that the bracket on the right hand side of the bike was actually holding the tail of the bike together due to a cracked frame!.. My poor baby, what have...	JuJu	43	502671	Nov 10, 2013 by Markvan
	ENGINE MOUNT TORQUE SETTING (Preview) Fitted one of Brians bash Plates. Nice bit of work. Can anyone tell me the correct torque setting for the rear engine mount bolt. Cheers Kris	KMAN	2	752	Nov 10, 2013 by KMAN
	Is my ttr worth repairing ? (Preview) I already know my new ttr needs a sprag clutch and a top end rebuild as it smokes but after washing it for the first time (it was dirty when i bought it) i found a big crack in both the RH crank case and clutch cover which have been repaired with tiger seal (4 inch half moon shape crack in the crankcase looks li...	chrisstdt	5	817	Nov 10, 2013 by chrisstdt
	Lubed up !!! (Preview) Well nothing like a naughty few hours in the garage. I have lubricated my rear end Greased my nipples and ended with a good bounce on the springs The end result to all this foolery is I think my ring needs tightening Now here is what really happened, I greased my spindles, got the grease gun out and fill...	Hp	6	1102	Nov 5, 2013 by TT-R250M
	Help - ttr splutters at higher revs (Preview) Just wondered if anyone had any idea about a problem I have, when the bike has been running for about 5 mins it starts to intermittently splutter when the throttle is opened. Thanks in advance for any replies.	titchie2	2	2171	Nov 3, 2013 by titchie2
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