A forum for owners of Yamaha TTR250 trail and enduro bikes!

Spunky · Spunky

The Previous owner of my bike had a bolt on tailpack and it has left some nasty holes in the rear fender, where would I get a replacement to fill the gaps, all the ones I can find on ebay just strap on??? p.s. wish me luck, MOT tomorrow!

BM Steve · BM Steve

Hi All Well I've had the starter bang going on for a while now and decided it's time to fix it before anything else gets damaged (Hopefully) So here is the patient in the theater, all prepped and ready for surgery The patient stripped down and cleaned up ready for the new bits, the gasket came off clean...

TTRfan · TTRfan

I have had a couple of queries about side panel decals recently so just a reminder that D&D Graphics can supply these, together with a headlight decal, in good quality material - see here

ecoboy · ecoboy

Hi all As title says does anyone know the part number of the chain case, this is what the yamaha manual calls it but I would call it achain guard. Also, where is the best place to order parts for the older bikes if you want a genuine item ? thanks Steve

Spunky · Spunky

Hi All, As Brian (The TTR Oracle) is well aware, I got myself a 2004 TTR250 lately, well I say a TTR, what I actually purchased was an engine in a frame and an awful lot of parts! Anyway's, I digress, my question is this; When refitting the linkages and the swingarm, what is the easiest/correct order to d...

Terrence R · Terrence R

A fellow locally, has a 1998 KLR250 that he's completely parting out. It's street legal. As I'm planning on making mine street legal, I'm wondering what I could get from this machine. I am getting the Tusk DS kit, but it doesn't include the speedo and front brake switch. So I'll definitely be grabbing t...

glynn4623 · glynn4623

hi fellas I,ve been riding my ttr for over a year now and done many water crossings. then last time out i went through a river and it cut out. started again after a few tries so I carried on and didn't think much of it. I've been out today and every time I look at water it cuts out. the carb breathers are just t...

Terrence R · Terrence R

Hi everybody! I just joined the forum. I picked up my 2006 ttr250r a couple weeks ago and it's in excellent shape. Still has original tires on it. I'm going to be installing a tusk dual sport kit in the near future and doing the air box and pipe mods. I'm just wondering what the differences are between the...

tim · tim

Hi all , I had a split in my fuel line and when I removed it I noticed that the fuel tap outlet tube was considerably bigger than the carb fuel inlet tube . Is this normal ? or has the wrong size fuel tap been fitted by the previous owner maybe ? if this is normal what size replacement fuel pipe shou...

woeppelm · woeppelm

I had a quick question, I'm installing a new chain and it comes with two different ways to put the master link together. With the O-Ring or Standard. Thanks in advance. -- Edited by woeppelm on Monday 3rd of February 2014 03:42:57 AM

leigh · leigh

Hey I have another question about my new bike Love every aspect of it except the turning. It's got a kouba lowering link in it. Suits me great height wise. Dropped rear by 50mm (I believe) It doesnt seem to turn as quick as my last bike. Assuming because the rear has been lowered. Is 25mm the max I can drop...

TTRfan · TTRfan

I need to replace the front brake hose on the project TTR250. New originals are about £80… There is a stiff plastic/PVC black sleeve over the brake hose that runs between plastic retainers on the fork leg. This wears and over time cracks and splits. I have about 10 units I have taken off breakers and all...

toffee46 · toffee46

Help!! Any ideas as how to remove the circlips I'm at my wits end i know it needs a little patience but this is a laugh

John Louis · John Louis

Hi, I wonder if anyone could help. I purchased a 1994 TTR Raid as a non runner, I cleaned the carbs as per Brian's brilliant sticky and the bike now runs great HOWEVER it will not switch off using the ignition switch and I have to use the kill switch to stop the engine ( I think I have read somewhere that you s...

John Louis · John Louis

Hi, I wonder if anyone could help. I have a 1994 TTR Raid which I bought as a non runner. I have cleaned the carb as per Brian's excellent sticky and the bike is running well now HOWEVER the bike won't switch off via the ignition switch and I have to stop it using the kill switch ( and I am sure I have read somew...

TTRfan · TTRfan

Although it is second nature to experienced dirt bikers, it is not always obvious to new owners that air filters need to be checked and occasionally cleaned and re-oiled. In the UK, a filter may go without needing cleaning for the winter but, when things dry up and dust and debris (bits of leaves and twi...

pauls ttr · pauls ttr

my indicators all flash like the hazard lights are on. i have take a pic of the of a hazard sign on my handle bars is this a hazard light switch stuck in???? please help. i have had to take all the bulbs out.

ERBS · ERBS

just thought I would share my new exhaust from Brian, looks the part, little lighter and releases a few more ponies from the stable thank you

rodge70 · rodge70

hi,just bought another ttr,blue one,and starts fine but when you turn key or engine cut out switch to off there is a loud solid clunk from the engine/starter area,any clues/help would be appreciated,thanks in advance,rodge

tiddler · tiddler

I fitted a 2" lowering link yesterday that I had from Brian. Really easy to do, and great instructions. However, I hit a snag. The bearing sleeve/long bolt that lives behind the rubber bungs in the swingarm has a 17mm bolt in the RH and and a flat on the LH "head" end which butts against a f...

dfaz · dfaz

Hi went out this weekend got stuck in the mud up to my Knees took 2 of us to pull it out ,couldn,t get the bike into neutral and couldnt start it so I am presuming the clutch switch was disabling the ignition.I can find the stand switch cables but which cables to short out to overide this from happening again...

j180 · j180

I had to get a stand for the TTR as my paddock stand wasn't that handy for it. I bought a kick stand from ghost Mc's for £28. I knew it wouldn't fit underneath so I made a couple of pads to go under the wheels from ply and 2x1. It works a treat even with my shot back. All in all a good, well made piece of kit.

amjrulz1 · amjrulz1

This is my first post, so go easy on me if I do something wrong. I have a 1999 TTR250 that I have yet to see run correctly. When my dad bought it, the throttle assembly was stuck, carb was completely gunked up, brakes were shot, wouldn't get gas through to the carb, and every part that was possible to rust, w...

Padowan · Padowan

Does anyone happen to know what the output is from the generator (blue tank model if it makes any difference)? Got the wife a heated jacket for Xmas and wondered if the TTR could power it so she can commute on it instead if her BMW which I have in many pieces at present! It pulls 77W apparently. Simon

joehc21 · joehc21

Hi, There are many kinds of FMF PowerCore 4 exhaust systems, and I am confused as to which one would be the best fit for my 1996 TTR 250. It would be great if you could provide me with an exact reference number or part number. The prices range from $150 to $250 but they all look the same to me! Thank you for your...

davecambo · davecambo

as the title suggests, im interested in knowing what size tubes people carry if they are going for an adventure. i have a 19 inch tube, so it can stretch into the front, or sqeeze into the rear in an emergency. obviously i wouldnt keep it in there I would change it when i could. what do you guys do?

ERBS · ERBS

Every time I go out for a ride, when back home I have to physically take the side panel off and take air box cover off and drain loads of water out, I thought it had a draining system? I noticed a gap between the seat and mudguard and can see where water gets in, I can't understand why the snorkel faces toward...

chester10 · chester10

Hey guys, I have a ttr-250 and have noticed that my fuel tank has a crack in the top of it after it started leaking when I filled her up. The crack is about 7cm long I would say but it's only a little hairline crack. I have tried the solder iron trick but I can still see the crack, I'm not even sure if this theory w...

TTRfan · TTRfan

I am on bearing refurb duties today. Just stripped out an old link arm and was a bit surprised at how worn the lower shock bearing was. The outer bearing case was worn through and the bearing had taken a substantial groove out of the link arm itself which is sadly now scrap I don't think it would have passe...

Nige Taylor · Nige Taylor

I have a 1998 OE that seems to have a strange electrical problem that I could do with some help on if possible. My bike generally starts with no problem, but when running the bike often 'cuts out' very very briefly and then continues to run. It almost feels like someone has turned the key on and off very qui...

Topic		Started By	Replies	Views	Last Post
	Bolt on Tail Pack (Preview) The Previous owner of my bike had a bolt on tailpack and it has left some nasty holes in the rear fender, where would I get a replacement to fill the gaps, all the ones I can find on ebay just strap on??? p.s. wish me luck, MOT tomorrow!	Spunky	5	846	Feb 28, 2014 by Terrence R
	Another Sprag Replacement (Preview) Hi All Well I've had the starter bang going on for a while now and decided it's time to fix it before anything else gets damaged (Hopefully) So here is the patient in the theater, all prepped and ready for surgery The patient stripped down and cleaned up ready for the new bits, the gasket came off clean...	BM Steve	3	1163	Feb 28, 2014 by TTRfan
	Replacement number plates (Preview) I have had a couple of queries about side panel decals recently so just a reminder that D&D Graphics can supply these, together with a headlight decal, in good quality material - see here	TTRfan	0	506	Feb 23, 2014 by TTRfan
	Part number for oe chain case (Preview) Hi all As title says does anyone know the part number of the chain case, this is what the yamaha manual calls it but I would call it achain guard. Also, where is the best place to order parts for the older bikes if you want a genuine item ? thanks Steve	ecoboy	5	662	Feb 23, 2014 by TT-R250M
	Swingarm & Linkage Replacement (Preview) Hi All, As Brian (The TTR Oracle) is well aware, I got myself a 2004 TTR250 lately, well I say a TTR, what I actually purchased was an engine in a frame and an awful lot of parts! Anyway's, I digress, my question is this; When refitting the linkages and the swingarm, what is the easiest/correct order to d...	Spunky	1	845	Feb 18, 2014 by TTRfan
	Taking advantage of KLR250 parts... (Preview) A fellow locally, has a 1998 KLR250 that he's completely parting out. It's street legal. As I'm planning on making mine street legal, I'm wondering what I could get from this machine. I am getting the Tusk DS kit, but it doesn't include the speedo and front brake switch. So I'll definitely be grabbing t...	Terrence R	0	903	Feb 16, 2014 by Terrence R
	cutting out in water (Preview) hi fellas I,ve been riding my ttr for over a year now and done many water crossings. then last time out i went through a river and it cut out. started again after a few tries so I carried on and didn't think much of it. I've been out today and every time I look at water it cuts out. the carb breathers are just t...	glynn4623	9	1141	Feb 12, 2014 by glynn4623
	Canadian TTR250R... (Preview) Hi everybody! I just joined the forum. I picked up my 2006 ttr250r a couple weeks ago and it's in excellent shape. Still has original tires on it. I'm going to be installing a tusk dual sport kit in the near future and doing the air box and pipe mods. I'm just wondering what the differences are between the...	Terrence R	7	1100	Feb 9, 2014 by Terrence R
	petrol tap outlet size vs carb petrol inlet tube. (Preview) Hi all , I had a split in my fuel line and when I removed it I noticed that the fuel tap outlet tube was considerably bigger than the carb fuel inlet tube . Is this normal ? or has the wrong size fuel tap been fitted by the previous owner maybe ? if this is normal what size replacement fuel pipe shou...	tim	3	2638	Feb 3, 2014 by tim
	Chain Replacement - Master Link Question (Preview) I had a quick question, I'm installing a new chain and it comes with two different ways to put the master link together. With the O-Ring or Standard. Thanks in advance. -- Edited by woeppelm on Monday 3rd of February 2014 03:42:57 AM	woeppelm	3	940	Feb 3, 2014 by woeppelm
	Lowering front forks (Preview) Hey I have another question about my new bike Love every aspect of it except the turning. It's got a kouba lowering link in it. Suits me great height wise. Dropped rear by 50mm (I believe) It doesnt seem to turn as quick as my last bike. Assuming because the rear has been lowered. Is 25mm the max I can drop...	leigh	3	748	Feb 1, 2014 by leigh
	Front brake hose repair? (Preview) I need to replace the front brake hose on the project TTR250. New originals are about £80… There is a stiff plastic/PVC black sleeve over the brake hose that runs between plastic retainers on the fork leg. This wears and over time cracks and splits. I have about 10 units I have taken off breakers and all...	TTRfan	17	2531	Jan 30, 2014 by petenz
	lower shock bearing (Preview) Help!! Any ideas as how to remove the circlips I'm at my wits end i know it needs a little patience but this is a laugh	toffee46	7	1046	Jan 29, 2014 by TT-R250M
	Ignition problem with 94 Raid (Preview) Hi, I wonder if anyone could help. I purchased a 1994 TTR Raid as a non runner, I cleaned the carbs as per Brian's brilliant sticky and the bike now runs great HOWEVER it will not switch off using the ignition switch and I have to use the kill switch to stop the engine ( I think I have read somewhere that you s...	John Louis	8	1002	Jan 27, 2014 by TT-R250M
	Ignition problem on 94 Raid (Preview) Hi, I wonder if anyone could help. I have a 1994 TTR Raid which I bought as a non runner. I have cleaned the carb as per Brian's excellent sticky and the bike is running well now HOWEVER the bike won't switch off via the ignition switch and I have to stop it using the kill switch ( and I am sure I have read somew...	John Louis	0	638	Jan 26, 2014 by John Louis
	Cleaning and oiling your foam air filter (Preview) Although it is second nature to experienced dirt bikers, it is not always obvious to new owners that air filters need to be checked and occasionally cleaned and re-oiled. In the UK, a filter may go without needing cleaning for the winter but, when things dry up and dust and debris (bits of leaves and twi...	TTRfan	19	6021	Jan 25, 2014 by pauls ttr
	Problem with indicators (Preview) my indicators all flash like the hazard lights are on. i have take a pic of the of a hazard sign on my handle bars is this a hazard light switch stuck in???? please help. i have had to take all the bulbs out.	pauls ttr	2	694	Jan 25, 2014 by pauls ttr
	My new zaust (Preview) just thought I would share my new exhaust from Brian, looks the part, little lighter and releases a few more ponies from the stable thank you	ERBS	1	581	Jan 20, 2014 by Cubber
	clunk when turning off (Preview) hi,just bought another ttr,blue one,and starts fine but when you turn key or engine cut out switch to off there is a loud solid clunk from the engine/starter area,any clues/help would be appreciated,thanks in advance,rodge	rodge70	5	1121	Jan 16, 2014 by rodge70
	Do I need a new swingarm? (Preview) I fitted a 2" lowering link yesterday that I had from Brian. Really easy to do, and great instructions. However, I hit a snag. The bearing sleeve/long bolt that lives behind the rubber bungs in the swingarm has a 17mm bolt in the RH and and a flat on the LH "head" end which butts against a f...	tiddler	2	687	Jan 16, 2014 by tiddler
	clutch switch? (Preview) Hi went out this weekend got stuck in the mud up to my Knees took 2 of us to pull it out ,couldn,t get the bike into neutral and couldnt start it so I am presuming the clutch switch was disabling the ignition.I can find the stand switch cables but which cables to short out to overide this from happening again...	dfaz	26	5458	Jan 15, 2014 by Maniot
	Stand (Preview) I had to get a stand for the TTR as my paddock stand wasn't that handy for it. I bought a kick stand from ghost Mc's for £28. I knew it wouldn't fit underneath so I made a couple of pads to go under the wheels from ply and 2x1. It works a treat even with my shot back. All in all a good, well made piece of kit.	j180	16	1771	Jan 14, 2014 by TheWizardofOdds
	Mid RPM range bogs down??? (Preview) This is my first post, so go easy on me if I do something wrong. I have a 1999 TTR250 that I have yet to see run correctly. When my dad bought it, the throttle assembly was stuck, carb was completely gunked up, brakes were shot, wouldn't get gas through to the carb, and every part that was possible to rust, w...	amjrulz1	4	4640	Jan 11, 2014 by TT-R250M
	Generator output (Preview) Does anyone happen to know what the output is from the generator (blue tank model if it makes any difference)? Got the wife a heated jacket for Xmas and wondered if the TTR could power it so she can commute on it instead if her BMW which I have in many pieces at present! It pulls 77W apparently. Simon	Padowan	6	1011	Jan 7, 2014 by TTRfan
	FMF PowerCore 4 exhaust (Preview) Hi, There are many kinds of FMF PowerCore 4 exhaust systems, and I am confused as to which one would be the best fit for my 1996 TTR 250. It would be great if you could provide me with an exact reference number or part number. The prices range from $150 to $250 but they all look the same to me! Thank you for your...	joehc21	11	4776	Jan 2, 2014 by Maniot
	what size spare tube/s do you carry off road (Preview) as the title suggests, im interested in knowing what size tubes people carry if they are going for an adventure. i have a 19 inch tube, so it can stretch into the front, or sqeeze into the rear in an emergency. obviously i wouldnt keep it in there I would change it when i could. what do you guys do?	davecambo	8	2524	Dec 31, 2013 by ttboof
	Water in air box (Preview) Every time I go out for a ride, when back home I have to physically take the side panel off and take air box cover off and drain loads of water out, I thought it had a draining system? I noticed a gap between the seat and mudguard and can see where water gets in, I can't understand why the snorkel faces toward...	ERBS	9	1087	Dec 31, 2013 by TT-R250M
	Repairing a damaged or cracked plastic fuel, gas or petrol tank (Preview) Hey guys, I have a ttr-250 and have noticed that my fuel tank has a crack in the top of it after it started leaking when I filled her up. The crack is about 7cm long I would say but it's only a little hairline crack. I have tried the solder iron trick but I can still see the crack, I'm not even sure if this theory w...	chester10	24	29361	Dec 28, 2013 by TT-R250M
	Lower shock bearing - worst seen? (Preview) I am on bearing refurb duties today. Just stripped out an old link arm and was a bit surprised at how worn the lower shock bearing was. The outer bearing case was worn through and the bearing had taken a substantial groove out of the link arm itself which is sadly now scrap I don't think it would have passe...	TTRfan	7	1234	Dec 23, 2013 by Yuraku
	Possible Electrical fault help (Preview) I have a 1998 OE that seems to have a strange electrical problem that I could do with some help on if possible. My bike generally starts with no problem, but when running the bike often 'cuts out' very very briefly and then continues to run. It almost feels like someone has turned the key on and off very qui...	Nige Taylor	9	2768	Dec 20, 2013 by Nige Taylor
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