A forum for owners of Yamaha TTR250 trail and enduro bikes!

heffh084 · heffh084

Happy new year to all you fellow TTR fans and guru's. I have recently started to run in my girlfriend's 325 engine after a a full rebuild and winter upgrade and have noticed a new clutch fault. I've had a search on the forum but my search terms didn't come up with anything that resembles the same behaviour...

spadey99 · spadey99

Hi guys after a new speedo cable and caant get one on flea bay, where do you suggest? Are there any other bikes the same from that era?? Steve

Rui Matos Braz · Rui Matos Braz

It had to come my turn ... I need your help! My TTR Raid 1997 does not work, nor does it appear on the screen. I squeeze the key and nothing ... no lights, no winks ... nothing! What happened !? There was a lot of mud and I did a deep wash, I removed the cdi, I isolated the chips and I washed the bike! after the wash...

z1g · z1g

Got my heat/temp gun in today Here is how hot the pipe gets idling for 5 minutes (timed) Couple of pics of where i am aiming the gun (see attached) black image is about 30-1min after i switched bike off, slight glow. Can not be seen in pic TEMPS In Celsius Header pipe 2 min = 128.8 3 min = 191.0 4 min = 215.3 5 min...

tom13 · tom13

Google translator Good day. My TTR I bought without an electric starter. The previous owner dismantled but I do not know what has remained in the engine. Now when I turn off the engine, for a few seconds I hear a noise like something else is spinning inside. Is it dangerous? Thank you. Greetings from th...

dlee22 · dlee22

I want to remove my oil cooler to fit a short down pipe, does anyone know what I need? Am I right in thinking that I just need to plug the two feed/returns and remove a bolt the diverts flows to the cooler? Thanks !

Ross · Ross

Hi All I have a 2004 blue ttr with 10000 miles on the clock I only use it for green lanes Just recently it has started smoking on start up actually usually a few seconds after it has started which continues for a minute or so then clears it doesn't appear to use any oil when running. It used to do this occasion...

Lol · Lol

Hi guys I’ve got a 1995 ttr250.Was looking to upgrade the rear shock. Dose anyone know if there is a upgrade rear shock?? thank u Laurence

0d8461 · 0d8461

I just bought a 2019 YZ 250FX to replace my 2003 TTR250 for trail riding. I also purchased a new spoke torque wrench. After torquing the YZ I pulled out the TTR but the wrench sizes with the kit where too large. I went into my toolbox and to my surprise could not find my TTR spoke wrench. I searched the e...

micccki · micccki

Hi All, i have just replaced the piston rings, done valve clearances to 0.010 " exhaust and 0.007" on inlet. Also replaced sprag clutch. On trying bike out, there is a huge rattle from the engine on over run. About 5 or 6 sprags were out of ther race on arrival, which i have replaced. On talking with st...

Martinm · Martinm

Hi all I am just checking my carb before putting it I'm my bike and I understand by reading other post that when you open the throttle it should spray petrol out, but mine is not doing this have any of you guys come across this before if so is it an easy fix? I have checked the diafram that's still in one piece...

Shanemhi · Shanemhi

hi guys, Just getting my 93 OE ready for MOT and my polisport headlight flickers and goes out under revs but is fine at idle, can't find any dubious wires so just thought I'd ask just in case someone had encountered this problem?? Cheers in advance Shane

Lurkville · Lurkville

Hey crew, new to the forum. I own a 2001 TTR for my girlfriend to kick around. Just starting to tear down the motor, and found that the smaller plug (flathead) on the crankcase cover is completely seized. Tried a flathead amongst other things and can’t get it to budge. i can’t belive they used a flathead d...

Brighton Brad · Brighton Brad

Hi guys, which direction should the starter motor spin. I have removed the generator cover and can se the splines of the starter motor. I'm doing the Sprag clutch and have replaced the starter motor brushes also, there was lots of whirring with everything togethe, but a lack of starting, cheers all, B...

TTRfan · TTRfan

An excellent article I just read on Adventure Rider - see here There is an excellent explanation of the different types of Loctite available. I had no clue that the green "wicking" solution existed let alone how cleverly it works! Brian

Stephen68 · Stephen68

Guys, i have an 03 TTR 250 that is missing the the exhaust header flange bolts.....I looked on the schematics but cant find a part number for them. Can someone tell me what they are please?

Stephen68 · Stephen68

Guys, i just replaced my timing chain, piston, valve seals and rings. After putting everything back together and attempting to start it all it would do is crank with an occasional small pop back through the air filter. After ensuring that my flywheel was TDC on the single up and down line i removed the c...

een705 · een705

I am waiting for a multi meter to arrive soon but this is my problem there is no display at the moment. I can take the headlight cowl off and pull the connection that connects to the speedo and plug it back in and it works but when I put the headlight cover back on and turn the ignition off and back on and it will...

650Katman · 650Katman

I have a strange problem. My OE digital speedo appears to have reset the km's. Not the trip km's but the main reading. Or am I being a bit thick and not pressing correct buttons or need to press one. I have read through and tried red and blue combinations to no avail. My speedo now says 50km's

TTRfan · TTRfan

TTR Steve has always been a bit less than enthusiastic about taking on mechanical jobs. His excuse being that something always seemed to go pear shaped on his projects. I thought perhaps it was a bit of an excuse not to get oil under his finger nails However, having worked with him for a few days buildin...

AngusLT28 · AngusLT28

Does anyone know the specs of the 2 bolts used to bolt the exhaust on to the frame(after the cannon slides onto the header pipe). I have lost the back one on my recent ride and one closest to the header is nearly stripped. I tried an M8, and the thread was similar though wasnt correct. NOTE- These two bol...

TTRFunrider · TTRFunrider

Hi, new here, can anyone help? I've got a problem with my 2001 ttr250! I hadn't used it for nearly a year, but started & ran it regularly though..... I realised over the last few times that it ran perfectly on the choke but when I switched off the choke it had started searching for an idle, popping &...

Stephen68 · Stephen68

Hello everyone, and as the title says, i forgot to set my motor to TDC before i removed the top end for a re ring and cleaning. My question, what do i need to do in order to make sure i have no problems after reassembly? I know how to set the timing etc. but i am concerned that i forgot to do this before i disassem...

een705 · een705

I have read loads about sprag and didnt want to hijack the one below. My bike makes a clunk its not very loud but its there so I did some reading on here and looked behing the cover near the starter. The idler gear is damaged but the starter should be okay. I have added a picture of gears but what do you people r...

denisgavriloff · denisgavriloff

I have a 2002 TTR250. It has been maintained well throughout the last couple of months since I bought it. Last Saturday morning, I tried to start it up with the choke and it started right up. Couple minutes later, however, it died and wouldn't start up again. I decided that it might be the carb that need...

leigh · leigh

Hey peeps Anyone had the experience of the aluminium with o-ring blanking plug leaking? I think I put it in about a year ago. I guess I'll pull it out and clean it and maybe use some sealant as well this time? Cheers Leigh.

TTRfan · TTRfan

Every day is a school day! Although it was possible to adjust the clutch on Steve's 350 build to get the pointer in the correct position (see here), the bolt did seem a long way in. Shoulda realised that the bolt was from a 6-plate clutch and Steve was upgrading to a 7-plate which, ideally, requires a long...

tom13 · tom13

Google translator Excuse me, what is it? the photo has turned over -- Edited by tom13 on Sunday 14th of October 2018 06:19:16 PM

Gavinm · Gavinm

Hi All, New to the forum.. hope you're all well. I recently picked up a 2006 TTR250. It was not running but I've managed to get her going. There's a strange problem that I can't work out. When I start it cold, with the choke on she runs quickly to high revs then settles down to lower RPM after a few seconds. ...

mallywoods · mallywoods

Hello all, my 1999 250 TTR Enduro is brilliant and love it only used to go to the shops on dry days.only 8800kms. Reading posts on this page it appears that to hear a clunk when the engine is turned of is a sign that a sprag clutch is on its way out. My bike starts and runs fine. Do I have a problem???? My only s...

Topic		Started By	Replies	Views	Last Post
	Violent clutch engagement in 1st gear (Preview) Happy new year to all you fellow TTR fans and guru's. I have recently started to run in my girlfriend's 325 engine after a a full rebuild and winter upgrade and have noticed a new clutch fault. I've had a search on the forum but my search terms didn't come up with anything that resembles the same behaviour...	heffh084	12	1756	Jan 9, 2019 by petenz
	speedo cable, where to get new one 04 TTR??? (Preview) Hi guys after a new speedo cable and caant get one on flea bay, where do you suggest? Are there any other bikes the same from that era?? Steve	spadey99	10	2529	Jan 6, 2019 by chrishughes1989
	Nothing works ... Help please! (Preview) It had to come my turn ... I need your help! My TTR Raid 1997 does not work, nor does it appear on the screen. I squeeze the key and nothing ... no lights, no winks ... nothing! What happened !? There was a lot of mud and I did a deep wash, I removed the cdi, I isolated the chips and I washed the bike! after the wash...	Rui Matos Braz	3	1343	Jan 3, 2019 by Rui Matos Braz
	how hot is your pipe. (Preview) Got my heat/temp gun in today Here is how hot the pipe gets idling for 5 minutes (timed) Couple of pics of where i am aiming the gun (see attached) black image is about 30-1min after i switched bike off, slight glow. Can not be seen in pic TEMPS In Celsius Header pipe 2 min = 128.8 3 min = 191.0 4 min = 215.3 5 min...	z1g	10	1482	Dec 31, 2018 by z1g
	Noise after the engine is turned off (Preview) Google translator Good day. My TTR I bought without an electric starter. The previous owner dismantled but I do not know what has remained in the engine. Now when I turn off the engine, for a few seconds I hear a noise like something else is spinning inside. Is it dangerous? Thank you. Greetings from th...	tom13	2	1311	Dec 29, 2018 by tom13
	Removing oil cooler (Preview) I want to remove my oil cooler to fit a short down pipe, does anyone know what I need? Am I right in thinking that I just need to plug the two feed/returns and remove a bolt the diverts flows to the cooler? Thanks !	dlee22	2	1203	Dec 22, 2018 by petenz
	BLUE SMOKE ON START UP (Preview) Hi All I have a 2004 blue ttr with 10000 miles on the clock I only use it for green lanes Just recently it has started smoking on start up actually usually a few seconds after it has started which continues for a minute or so then clears it doesn't appear to use any oil when running. It used to do this occasion...	Ross	10	926	Dec 7, 2018 by petenz
	Rear suspension upgrade? (Preview) Hi guys I’ve got a 1995 ttr250.Was looking to upgrade the rear shock. Dose anyone know if there is a upgrade rear shock?? thank u Laurence	Lol	9	4315	Nov 28, 2018 by ttboof
	Spoke wrench size for 2003 TTR 250 (Preview) I just bought a 2019 YZ 250FX to replace my 2003 TTR250 for trail riding. I also purchased a new spoke torque wrench. After torquing the YZ I pulled out the TTR but the wrench sizes with the kit where too large. I went into my toolbox and to my surprise could not find my TTR spoke wrench. I searched the e...	0d8461	2	1313	Nov 28, 2018 by TTRfan
	engine noise. (Preview) Hi All, i have just replaced the piston rings, done valve clearances to 0.010 " exhaust and 0.007" on inlet. Also replaced sprag clutch. On trying bike out, there is a huge rattle from the engine on over run. About 5 or 6 sprags were out of ther race on arrival, which i have replaced. On talking with st...	micccki	5	1525	Nov 24, 2018 by micccki
	Carb repair (Preview) Hi all I am just checking my carb before putting it I'm my bike and I understand by reading other post that when you open the throttle it should spray petrol out, but mine is not doing this have any of you guys come across this before if so is it an easy fix? I have checked the diafram that's still in one piece...	Martinm	9	2104	Nov 24, 2018 by Martinm
	Headlight goes out under revs but not at idle! (Preview) hi guys, Just getting my 93 OE ready for MOT and my polisport headlight flickers and goes out under revs but is fine at idle, can't find any dubious wires so just thought I'd ask just in case someone had encountered this problem?? Cheers in advance Shane	Shanemhi	4	1125	Nov 20, 2018 by ttboof
	Crankcase plug is seized (flathead) (Preview) Hey crew, new to the forum. I own a 2001 TTR for my girlfriend to kick around. Just starting to tear down the motor, and found that the smaller plug (flathead) on the crankcase cover is completely seized. Tried a flathead amongst other things and can’t get it to budge. i can’t belive they used a flathead d...	Lurkville	13	1188	Nov 11, 2018 by TTRfan
	Starter motor direction?? (Preview) Hi guys, which direction should the starter motor spin. I have removed the generator cover and can se the splines of the starter motor. I'm doing the Sprag clutch and have replaced the starter motor brushes also, there was lots of whirring with everything togethe, but a lack of starting, cheers all, B...	Brighton Brad	4	1476	Nov 8, 2018 by TTRfan
	Preventive Bike Maintenance: The Fastener Algorithm (Preview) An excellent article I just read on Adventure Rider - see here There is an excellent explanation of the different types of Loctite available. I had no clue that the green "wicking" solution existed let alone how cleverly it works! Brian	TTRfan	0	1229	Nov 8, 2018 by TTRfan
	Technical Question lol - exhaust header flange bolts (Preview) Guys, i have an 03 TTR 250 that is missing the the exhaust header flange bolts.....I looked on the schematics but cant find a part number for them. Can someone tell me what they are please?	Stephen68	2	5853	Nov 7, 2018 by heffh084
	Does something look wrong? ....Pictures Included! (Preview) Guys, i just replaced my timing chain, piston, valve seals and rings. After putting everything back together and attempting to start it all it would do is crank with an occasional small pop back through the air filter. After ensuring that my flywheel was TDC on the single up and down line i removed the c...	Stephen68	3	1177	Nov 4, 2018 by ttboof
	Digital Speedo TTR OE (Preview) I am waiting for a multi meter to arrive soon but this is my problem there is no display at the moment. I can take the headlight cowl off and pull the connection that connects to the speedo and plug it back in and it works but when I put the headlight cover back on and turn the ignition off and back on and it will...	een705	10	2034	Nov 3, 2018 by een705
	Speedo Reset (Preview) I have a strange problem. My OE digital speedo appears to have reset the km's. Not the trip km's but the main reading. Or am I being a bit thick and not pressing correct buttons or need to press one. I have read through and tried red and blue combinations to no avail. My speedo now says 50km's	650Katman	1	954	Oct 27, 2018 by TTRfan
	Some people have all the (bad) luck! (Preview) TTR Steve has always been a bit less than enthusiastic about taking on mechanical jobs. His excuse being that something always seemed to go pear shaped on his projects. I thought perhaps it was a bit of an excuse not to get oil under his finger nails However, having worked with him for a few days buildin...	TTRfan	6	1092	Oct 25, 2018 by TTRfan
	Exhaust Bolts Exhaust (Preview) Does anyone know the specs of the 2 bolts used to bolt the exhaust on to the frame(after the cannon slides onto the header pipe). I have lost the back one on my recent ride and one closest to the header is nearly stripped. I tried an M8, and the thread was similar though wasnt correct. NOTE- These two bol...	AngusLT28	2	1892	Oct 23, 2018 by mossproof
	Backfire @ idle, through carb (Preview) Hi, new here, can anyone help? I've got a problem with my 2001 ttr250! I hadn't used it for nearly a year, but started & ran it regularly though..... I realised over the last few times that it ran perfectly on the choke but when I switched off the choke it had started searching for an idle, popping &...	TTRFunrider	4	1580	Oct 22, 2018 by TTRFunrider
	Help! I forgot to set cam TDC before removing them! (Preview) Hello everyone, and as the title says, i forgot to set my motor to TDC before i removed the top end for a re ring and cleaning. My question, what do i need to do in order to make sure i have no problems after reassembly? I know how to set the timing etc. but i am concerned that i forgot to do this before i disassem...	Stephen68	6	4714	Oct 21, 2018 by TTRfan
	Another sprag and idler gears (Preview) I have read loads about sprag and didnt want to hijack the one below. My bike makes a clunk its not very loud but its there so I did some reading on here and looked behing the cover near the starter. The idler gear is damaged but the starter should be okay. I have added a picture of gears but what do you people r...	een705	11	1571	Oct 20, 2018 by een705
	Randomly stopped starting carburetor no start up (Preview) I have a 2002 TTR250. It has been maintained well throughout the last couple of months since I bought it. Last Saturday morning, I tried to start it up with the choke and it started right up. Couple minutes later, however, it died and wouldn't start up again. I decided that it might be the carb that need...	denisgavriloff	9	2039	Oct 19, 2018 by ttboof
	Decompressor blanking plug now weeping (Preview) Hey peeps Anyone had the experience of the aluminium with o-ring blanking plug leaking? I think I put it in about a year ago. I guess I'll pull it out and clean it and maybe use some sealant as well this time? Cheers Leigh.	leigh	9	1825	Oct 18, 2018 by ttr steve
	Clutch adjuster - bolt lengths (Preview) Every day is a school day! Although it was possible to adjust the clutch on Steve's 350 build to get the pointer in the correct position (see here), the bolt did seem a long way in. Shoulda realised that the bolt was from a 6-plate clutch and Steve was upgrading to a 7-plate which, ideally, requires a long...	TTRfan	1	1208	Oct 15, 2018 by mossproof
	what is it (Preview) Google translator Excuse me, what is it? the photo has turned over -- Edited by tom13 on Sunday 14th of October 2018 06:19:16 PM	tom13	2	983	Oct 14, 2018 by tom13
	Strange running! (Preview) Hi All, New to the forum.. hope you're all well. I recently picked up a 2006 TTR250. It was not running but I've managed to get her going. There's a strange problem that I can't work out. When I start it cold, with the choke on she runs quickly to high revs then settles down to lower RPM after a few seconds. ...	Gavinm	9	1321	Oct 14, 2018 by ttboof
	Clunk noise when engine is switched off. (Preview) Hello all, my 1999 250 TTR Enduro is brilliant and love it only used to go to the shops on dry days.only 8800kms. Reading posts on this page it appears that to hear a clunk when the engine is turned of is a sign that a sprag clutch is on its way out. My bike starts and runs fine. Do I have a problem???? My only s...	mallywoods	3	1769	Oct 12, 2018 by een705
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