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how hot is your pipe.
(Preview)
Got my heat/temp gun in today Here is how hot the pipe gets idling for 5 minutes (timed) Couple of pics of where i am aiming the gun (see attached) black image is about 30-1min after i switched bike off, slight glow. Can not be seen in pic TEMPS In Celsius Header pipe 2 min = 128.8 3 min = 191.0 4 min = 215.3 5 min...
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z1g
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10
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1151
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Noise after the engine is turned off
(Preview)
Google translator Good day. My TTR I bought without an electric starter. The previous owner dismantled but I do not know what has remained in the engine. Now when I turn off the engine, for a few seconds I hear a noise like something else is spinning inside. Is it dangerous? Thank you. Greetings from th...
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tom13
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2
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899
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Removing oil cooler
(Preview)
I want to remove my oil cooler to fit a short down pipe, does anyone know what I need? Am I right in thinking that I just need to plug the two feed/returns and remove a bolt the diverts flows to the cooler? Thanks !
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dlee22
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2
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823
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BLUE SMOKE ON START UP
(Preview)
Hi All I have a 2004 blue ttr with 10000 miles on the clock I only use it for green lanes Just recently it has started smoking on start up actually usually a few seconds after it has started which continues for a minute or so then clears it doesn't appear to use any oil when running. It used to do this occasion...
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Ross
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10
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681
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Rear suspension upgrade?
(Preview)
Hi guys I’ve got a 1995 ttr250.Was looking to upgrade the rear shock. Dose anyone know if there is a upgrade rear shock?? thank u Laurence
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Lol
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9
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3297
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Spoke wrench size for 2003 TTR 250
(Preview)
I just bought a 2019 YZ 250FX to replace my 2003 TTR250 for trail riding. I also purchased a new spoke torque wrench. After torquing the YZ I pulled out the TTR but the wrench sizes with the kit where too large. I went into my toolbox and to my surprise could not find my TTR spoke wrench. I searched the e...
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0d8461
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2
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964
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engine noise.
(Preview)
Hi All, i have just replaced the piston rings, done valve clearances to 0.010 " exhaust and 0.007" on inlet. Also replaced sprag clutch. On trying bike out, there is a huge rattle from the engine on over run. About 5 or 6 sprags were out of ther race on arrival, which i have replaced. On talking with st...
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micccki
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5
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1063
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Carb repair
(Preview)
Hi all I am just checking my carb before putting it I'm my bike and I understand by reading other post that when you open the throttle it should spray petrol out, but mine is not doing this have any of you guys come across this before if so is it an easy fix? I have checked the diafram that's still in one piece...
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Martinm
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9
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1478
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Headlight goes out under revs but not at idle!
(Preview)
hi guys, Just getting my 93 OE ready for MOT and my polisport headlight flickers and goes out under revs but is fine at idle, can't find any dubious wires so just thought I'd ask just in case someone had encountered this problem?? Cheers in advance Shane
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Shanemhi
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4
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797
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Crankcase plug is seized (flathead)
(Preview)
Hey crew, new to the forum. I own a 2001 TTR for my girlfriend to kick around. Just starting to tear down the motor, and found that the smaller plug (flathead) on the crankcase cover is completely seized. Tried a flathead amongst other things and can’t get it to budge. i can’t belive they used a flathead d...
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Lurkville
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13
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909
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Starter motor direction??
(Preview)
Hi guys, which direction should the starter motor spin. I have removed the generator cover and can se the splines of the starter motor. I'm doing the Sprag clutch and have replaced the starter motor brushes also, there was lots of whirring with everything togethe, but a lack of starting, cheers all, B...
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Brighton Brad
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4
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1063
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Preventive Bike Maintenance: The Fastener Algorithm
(Preview)
An excellent article I just read on Adventure Rider - see here There is an excellent explanation of the different types of Loctite available. I had no clue that the green "wicking" solution existed let alone how cleverly it works! Brian
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TTRfan
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0
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833
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Technical Question lol - exhaust header flange bolts
(Preview)
Guys, i have an 03 TTR 250 that is missing the the exhaust header flange bolts.....I looked on the schematics but cant find a part number for them. Can someone tell me what they are please?
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Stephen68
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2
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4352
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Does something look wrong? ....Pictures Included!
(Preview)
Guys, i just replaced my timing chain, piston, valve seals and rings. After putting everything back together and attempting to start it all it would do is crank with an occasional small pop back through the air filter. After ensuring that my flywheel was TDC on the single up and down line i removed the c...
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Stephen68
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3
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898
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Digital Speedo TTR OE
(Preview)
I am waiting for a multi meter to arrive soon but this is my problem there is no display at the moment. I can take the headlight cowl off and pull the connection that connects to the speedo and plug it back in and it works but when I put the headlight cover back on and turn the ignition off and back on and it will...
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een705
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10
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1262
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Speedo Reset
(Preview)
I have a strange problem. My OE digital speedo appears to have reset the km's. Not the trip km's but the main reading. Or am I being a bit thick and not pressing correct buttons or need to press one. I have read through and tried red and blue combinations to no avail. My speedo now says 50km's
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650Katman
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1
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664
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Some people have all the (bad) luck!
(Preview)
TTR Steve has always been a bit less than enthusiastic about taking on mechanical jobs. His excuse being that something always seemed to go pear shaped on his projects. I thought perhaps it was a bit of an excuse not to get oil under his finger nails However, having worked with him for a few days buildin...
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TTRfan
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6
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822
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Exhaust Bolts
(Preview)
Does anyone know the specs of the 2 bolts used to bolt the exhaust on to the frame(after the cannon slides onto the header pipe). I have lost the back one on my recent ride and one closest to the header is nearly stripped. I tried an M8, and the thread was similar though wasnt correct. NOTE- These two bol...
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AngusLT28
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2
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1249
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Backfire @ idle, through carb
(Preview)
Hi, new here, can anyone help? I've got a problem with my 2001 ttr250! I hadn't used it for nearly a year, but started & ran it regularly though..... I realised over the last few times that it ran perfectly on the choke but when I switched off the choke it had started searching for an idle, popping &...
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TTRFunrider
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4
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1116
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Help! I forgot to set cam TDC before removing them!
(Preview)
Hello everyone, and as the title says, i forgot to set my motor to TDC before i removed the top end for a re ring and cleaning. My question, what do i need to do in order to make sure i have no problems after reassembly? I know how to set the timing etc. but i am concerned that i forgot to do this before i disassem...
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Stephen68
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6
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2990
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Another sprag and idler gears
(Preview)
I have read loads about sprag and didnt want to hijack the one below. My bike makes a clunk its not very loud but its there so I did some reading on here and looked behing the cover near the starter. The idler gear is damaged but the starter should be okay. I have added a picture of gears but what do you people r...
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een705
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11
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1148
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Randomly stopped starting
(Preview)
I have a 2002 TTR250. It has been maintained well throughout the last couple of months since I bought it. Last Saturday morning, I tried to start it up with the choke and it started right up. Couple minutes later, however, it died and wouldn't start up again. I decided that it might be the carb that need...
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denisgavriloff
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9
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1409
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Decompressor blanking plug now weeping
(Preview)
Hey peeps Anyone had the experience of the aluminium with o-ring blanking plug leaking? I think I put it in about a year ago. I guess I'll pull it out and clean it and maybe use some sealant as well this time? Cheers Leigh.
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leigh
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9
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1417
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Clutch adjuster - bolt lengths
(Preview)
Every day is a school day! Although it was possible to adjust the clutch on Steve's 350 build to get the pointer in the correct position (see here), the bolt did seem a long way in. Shoulda realised that the bolt was from a 6-plate clutch and Steve was upgrading to a 7-plate which, ideally, requires a long...
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TTRfan
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1
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792
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what is it
(Preview)
Google translator Excuse me, what is it? the photo has turned over -- Edited by tom13 on Sunday 14th of October 2018 06:19:16 PM
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tom13
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2
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657
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Strange running!
(Preview)
Hi All, New to the forum.. hope you're all well. I recently picked up a 2006 TTR250. It was not running but I've managed to get her going. There's a strange problem that I can't work out. When I start it cold, with the choke on she runs quickly to high revs then settles down to lower RPM after a few seconds. ...
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Gavinm
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9
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1012
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Clunk noise when engine is switched off.
(Preview)
Hello all, my 1999 250 TTR Enduro is brilliant and love it only used to go to the shops on dry days.only 8800kms. Reading posts on this page it appears that to hear a clunk when the engine is turned of is a sign that a sprag clutch is on its way out. My bike starts and runs fine. Do I have a problem???? My only s...
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mallywoods
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3
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1236
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Carby clamp bodge
(Preview)
When putting my bike back together I found my clamp on the air filter side of the carby wasn't clamping tight enough. To keep the original clamp I cut a cable tie (flat end ) so it was a neat fit around the tube then put the clamp back on over the cut down tie end Result was a good tight clamp again -- Edited...
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ttboof
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1
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791
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Squeaky Suspension
(Preview)
Hi All My bike has developed a pronounced squeak when the rear suspension is compressed and rebounds and i am wondering what to do I'm am trying to do all my own maintenance but am learning slowly i have looked at the links on suspension but not sure where to start!? Any help would be gratefully received I...
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Ross
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7
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922
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Disconnecting brake light switch on front brake lever housing..
(Preview)
Hey, Anyone know how to disconnect the front brake light connector from the master cylinder mount? I've pulled back the rubber to reveal some kind of plastic that looks like it encapsulates the spade connectors.. was getting dark so didn't get a chance to faff about trying to get it off but there didn'...
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robs
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8
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1016
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