A forum for owners of Yamaha TTR250 trail and enduro bikes!

chrisstdt · chrisstdt

The bite on my clutch is getting very close to the end of travel on the lever and i see the clutch arm on the engine end is sbout 20mm from the mark on the casing (its almost touching the bracket on the frame) Is it worth taking the side cover off to adjust the clutch or will this make no difference and will i be b...

Brighton Brad · Brighton Brad

My Raid digital speedo seems to have given up the ghost, are they possible to repair? Do we know a man(or woman) what does do fix them up ??? Thank, Brad

chrishughes1989 · chrishughes1989

I have been having an intermediate issue with my speedo, my cable snapped and I brought an aftermarket cable and fitted it and it worked for an hour and stopped working. then I assumed that will be the problem so I bought a new Yamaha speedo cable fitted this and the same happened again it works for an hour...

TerryK · TerryK

The old tyre subject, I've been running MT21's on the WRR for a while & love them, well they are great on the WR. Been thinking of trying them on the TTR, as were off to the Victorian High country next month I have another new MT21 coming for the rear & as the rear on there has only done around 300kms b...

dlee22 · dlee22

Hi there does anyone know the dimensions of the copper ring for the exhaust? They seem to be really cheap on Ebay although not a Yamaha part. Thanks

Wardy · Wardy

Hi all, only noticed this yesterday, rode round the garden with no helmet on and noticed a slight rattle on over run. Not noticeable with helmet on, and when you start from cold it's fine, but rev it when warm and there's slight ticking/slight rattle right at bottom of rev range. Any idea's guys, not t...

Petey4020 · Petey4020

I noticed my swing arm bearing probaby needs replacing after an MOT advisory. What else is worth doing whilst this job is being done?

Lurkville · Lurkville

just took the TTR for a spin. Stopped it, started again and it’s making just a single click noise. Battery is fully charged video: https://vimeo.com/324290036

Spyrious · Spyrious

Hello. I'm new here.I just bought an Open Enduro my1997. I live in Greece. The bike needs some minor repairs.One of them is the tach sensor.I have read this http://ttr250.com/Speedo_sender_repair_guide.htm I ordered some eBay hall sensors. Am i supposed to remove the "glue" from the unit in order...

TTRfan · TTRfan

Typical - you have just rebuilt your engine, torqued down the head and you are just fitting the camshafts when you strip a thread on a cam cap Sadly there is no way to do a repair that I can see without taking the head off again Anyways up, this is a rough "how to". Quite a few of my photos were unusable and, t...

TTRfan · TTRfan

A really helpful guide from Paul Oleson here

Wardy · Wardy

Hi guys, hope someone can help, my ttr keeps blowing the 15amp fuse on top of the battery box, which then kills the engine. Change the fuse, bike starts, will do 100m, and fuse blows. Will tick over great, but soon as a bit of load.....fuse blows. Any idea's please? Thanks in advance, Steve.

dlee22 · dlee22

Hi there, The old man's ttr cuts out going through deep puddles. It splutters and dies but give it a few minutes it sorts itself out and starts, I'm not sure of the state of the breathers really but it started without hesitation after the jet wash, must be stupid, maybe electrical connection somewhere...

dv8 · dv8

Ok guys so i need to get my ttr250r back on the road after a head-on with a car. 2008 ttr250r Need to replace the following i was thinking about upgrading the the front end to either WR or YZ Does anyone know if this is possible with a TTR ? Front shocks Head stem / tripples WR dash and headlight Than...

zipper · zipper

Hi. I got a 250 last August with 10.000 kms on the clock. Im sure its not the real mileage as the previous owner told me the speedo did not work for some time. I love pics. Its easier and not so boring. 1st pic - as it arrived home! 😁

RodYorkttr · RodYorkttr

Im due to change out the drive shaft seal and gear selector seal tomorrow. I have spares that came with a bike, all appear good. Is there anything I should be particularly wary of or are there any "pro" tips I should employ!- I saw Brian had advised someone on this before- possibly using 2 seals fro the dri...

Timo38 · Timo38

Hey all, ive just rebuilt my 2000 model ttr250 Top to Bottom (new carb intake boot included) I’ve cleaned the carb as upon intial ride after the rebuild there was a flat spot under load which turned out to be a blocked leak jet for the AP pump, now all is running well with the exception of it surging when he...

Brighton Brad · Brighton Brad

Hello chaps, I've looked everywhere here and can't find the link for the helicoil kit for the spark plug thread replacement, can you help please? Thanks chaps.

650Katman · 650Katman

From what I've read on here, I have had a common problem as the speedo magnet broke into three. Luckily it didn't eat through the pickup sensor. I cleaned it up and glued the broken pieces back in and for added security put heat shrink over the top. With the heat shrink on there is a tighter fit in the casing...

Stephen68 · Stephen68

Hello to all, can anyone tell me what MX rear fender will come close to fitting my 03 ttr250? i have read around the internet but cant really find a definitive answer. i heard someone say certain year YZ fenders would fit with modification and i have heard people say the same about certain WR250 fenders....

Fat Leopard · Fat Leopard

So, I don't believe that any TTR250s sold in the US had a kick start. I would like to convert mine to dual start using OEM parts and I imagine the bits needed were likely used on other machines available in the US. Does anyone have information on this subject to share before I go digging? Maybe point to a thr...

Lurkville · Lurkville

4GY-14958-00-00 When I took off my accelerator pump cover it had a paper gasket. There is nothing on the parts fiche for this part, and I looked up the part and it doesnt look like it comes with one. It does have O-Rings. Does anybody know if these come with paper gasket as well? Is it Needed? Could have be...

ttboof · ttboof

Two thousand KS since the rebuild went to start the ttr early this morning and the head gasket went bang out the lh side Took the day off work to ride now trying to find a new gasket with in 300ks drive

Jak · Jak

Hi, I am trying to put some indicators on my newly acquired OE. I have had to replace the switchgear as the indicator switch was mangled. When I have tried to connect it all up I have found that even with the switch gear disconnected the brown and the brown and white wire that go into the flasher unit are l...

Ross · Ross

I have just purchased some ebc FA135tt brake pads which I thought were for the rear but i have obviously mixed them up with the front pads! The letters are slightly different to those listed on the help page does anybody know if these will fit the front they are EBC FA135 TT. Also i need to replace the slide...

wilbjr21 · wilbjr21

Hi Everyone. This is my first post although I've been her a while now. I have a question. Is it possible to fit the OE Yamaha oil cooler when the bike is fitted with an Acerbic tank? The bike is a 2003 Blue model. -- Edited by wilbjr21 on Sunday 10th of February 2019 03:11:13 PM

GUSTAVO · GUSTAVO

Hello, Can anyone tell me what are the electric wires (color) for the conection of the horn?? Thank´s.

T Mozza · T Mozza

Hey, Bit of info, today I set my sag height for my new TTR and everything went well, bike felt a lot better etc. This evening I took it for a quick burn over a few bumpy bits and the rear suspension seema to have bottomed out and is now stuck in that position. I have tried releasing pressure off the rear wheel a...

mossproof · mossproof

Does anybody know if a Raid loom has heavier gauge wire to the headlight than an OE? I believe the Raid bulb is 55/60W, is this correct? Also, what power are the Aus spec headlights with those big glass lenses?

J2TJD · J2TJD

I have a UK registered 2004 TTR250 which I want to re-register (Matriculate) in Portugal, as I live there for half of the year, and the trail riding there is superb. In order to do this, I need to have a Certificate of Confirmity for the EU, which is something that is issued when the bike is new. I bought the...

Topic		Started By	Replies	Views	Last Post
	clutch adjustment (Preview) The bite on my clutch is getting very close to the end of travel on the lever and i see the clutch arm on the engine end is sbout 20mm from the mark on the casing (its almost touching the bracket on the frame) Is it worth taking the side cover off to adjust the clutch or will this make no difference and will i be b...	chrisstdt	22	5936	Apr 16, 2019 by RMKREH
	Digital Speedometer Repairs (Preview) My Raid digital speedo seems to have given up the ghost, are they possible to repair? Do we know a man(or woman) what does do fix them up ??? Thank, Brad	Brighton Brad	4	1906	Apr 15, 2019 by ttr steve
	speedo issue (Preview) I have been having an intermediate issue with my speedo, my cable snapped and I brought an aftermarket cable and fitted it and it worked for an hour and stopped working. then I assumed that will be the problem so I bought a new Yamaha speedo cable fitted this and the same happened again it works for an hour...	chrishughes1989	9	1013	Apr 14, 2019 by chrishughes1989
	TYRES (Preview) The old tyre subject, I've been running MT21's on the WRR for a while & love them, well they are great on the WR. Been thinking of trying them on the TTR, as were off to the Victorian High country next month I have another new MT21 coming for the rear & as the rear on there has only done around 300kms b...	TerryK	12	1370	Apr 9, 2019 by micccki
	Copper exhaust ring (Preview) Hi there does anyone know the dimensions of the copper ring for the exhaust? They seem to be really cheap on Ebay although not a Yamaha part. Thanks	dlee22	1	896	Mar 31, 2019 by ttr steve
	Ticking on over run (Preview) Hi all, only noticed this yesterday, rode round the garden with no helmet on and noticed a slight rattle on over run. Not noticeable with helmet on, and when you start from cold it's fine, but rev it when warm and there's slight ticking/slight rattle right at bottom of rev range. Any idea's guys, not t...	Wardy	8	1271	Mar 23, 2019 by ttboof
	What else is worth doing if swing arm bearing needs doing? (Preview) I noticed my swing arm bearing probaby needs replacing after an MOT advisory. What else is worth doing whilst this job is being done?	Petey4020	2	941	Mar 21, 2019 by JOHNYBOY
	TTR single click upon e-start (Preview) just took the TTR for a spin. Stopped it, started again and it’s making just a single click noise. Battery is fully charged video: https://vimeo.com/324290036	Lurkville	22	2018	Mar 18, 2019 by TTRfan
	New to me Open Enduro, a few issues hall sensor (Preview) Hello. I'm new here.I just bought an Open Enduro my1997. I live in Greece. The bike needs some minor repairs.One of them is the tach sensor.I have read this http://ttr250.com/Speedo_sender_repair_guide.htm I ordered some eBay hall sensors. Am i supposed to remove the "glue" from the unit in order...	Spyrious	40	1625	Mar 15, 2019 by Spyrious
	Repairing a stripped cam cap thread with a Recoil or Helicoil kit (Preview) Typical - you have just rebuilt your engine, torqued down the head and you are just fitting the camshafts when you strip a thread on a cam cap Sadly there is no way to do a repair that I can see without taking the head off again Anyways up, this is a rough "how to". Quite a few of my photos were unusable and, t...	TTRfan	4	2790	Mar 4, 2019 by PlumasDude
	Removing & installing crankcase bearings (Preview) A really helpful guide from Paul Oleson here	TTRfan	0	1062	Mar 3, 2019 by TTRfan
	Try cutting out? (Preview) Hi guys, hope someone can help, my ttr keeps blowing the 15amp fuse on top of the battery box, which then kills the engine. Change the fuse, bike starts, will do 100m, and fuse blows. Will tick over great, but soon as a bit of load.....fuse blows. Any idea's please? Thanks in advance, Steve.	Wardy	5	1012	Mar 3, 2019 by Wardy
	Bike cuts out in water (Preview) Hi there, The old man's ttr cuts out going through deep puddles. It splutters and dies but give it a few minutes it sorts itself out and starts, I'm not sure of the state of the breathers really but it started without hesitation after the jet wash, must be stupid, maybe electrical connection somewhere...	dlee22	3	1195	Mar 3, 2019 by mossproof
	2008 TTR250r - repairs after head on with a car. (Preview) Ok guys so i need to get my ttr250r back on the road after a head-on with a car. 2008 ttr250r Need to replace the following i was thinking about upgrading the the front end to either WR or YZ Does anyone know if this is possible with a TTR ? Front shocks Head stem / tripples WR dash and headlight Than...	dv8	3	1368	Mar 3, 2019 by sthia
	Top end rebuild - stock TTR (Preview) Hi. I got a 250 last August with 10.000 kms on the clock. Im sure its not the real mileage as the previous owner told me the speedo did not work for some time. I love pics. Its easier and not so boring. 1st pic - as it arrived home! 😁	zipper	33	2544	Mar 2, 2019 by greekmountains
	Drive shaft & gear selector seal (Preview) Im due to change out the drive shaft seal and gear selector seal tomorrow. I have spares that came with a bike, all appear good. Is there anything I should be particularly wary of or are there any "pro" tips I should employ!- I saw Brian had advised someone on this before- possibly using 2 seals fro the dri...	RodYorkttr	9	858	Feb 27, 2019 by RodYorkttr
	2000 model TTR250 surging at 80kmh on freeway (Preview) Hey all, ive just rebuilt my 2000 model ttr250 Top to Bottom (new carb intake boot included) I’ve cleaned the carb as upon intial ride after the rebuild there was a flat spot under load which turned out to be a blocked leak jet for the AP pump, now all is running well with the exception of it surging when he...	Timo38	0	1022	Feb 26, 2019 by Timo38
	Spark plug thread helicoil (Preview) Hello chaps, I've looked everywhere here and can't find the link for the helicoil kit for the spark plug thread replacement, can you help please? Thanks chaps.	Brighton Brad	11	1868	Feb 21, 2019 by mossproof
	Speedo magnet (Preview) From what I've read on here, I have had a common problem as the speedo magnet broke into three. Luckily it didn't eat through the pickup sensor. I cleaned it up and glued the broken pieces back in and for added security put heat shrink over the top. With the heat shrink on there is a tighter fit in the casing...	650Katman	1	1010	Feb 20, 2019 by mossproof
	2003 TTR 250 Rear Fender Question! (Preview) Hello to all, can anyone tell me what MX rear fender will come close to fitting my 03 ttr250? i have read around the internet but cant really find a definitive answer. i heard someone say certain year YZ fenders would fit with modification and i have heard people say the same about certain WR250 fenders....	Stephen68	4	1335	Feb 18, 2019 by Fat Leopard
	Kick start for US models (Preview) So, I don't believe that any TTR250s sold in the US had a kick start. I would like to convert mine to dual start using OEM parts and I imagine the bits needed were likely used on other machines available in the US. Does anyone have information on this subject to share before I go digging? Maybe point to a thr...	Fat Leopard	4	1063	Feb 16, 2019 by TTRfan
	Accelerator pump cover gasket? (Preview) 4GY-14958-00-00 When I took off my accelerator pump cover it had a paper gasket. There is nothing on the parts fiche for this part, and I looked up the part and it doesnt look like it comes with one. It does have O-Rings. Does anybody know if these come with paper gasket as well? Is it Needed? Could have be...	Lurkville	2	1050	Feb 16, 2019 by TTRfan
	Head gasket bugger (Preview) Two thousand KS since the rebuild went to start the ttr early this morning and the head gasket went bang out the lh side Took the day off work to ride now trying to find a new gasket with in 300ks drive	ttboof	23	1344	Feb 16, 2019 by ttboof
	Wiring indicators (Preview) Hi, I am trying to put some indicators on my newly acquired OE. I have had to replace the switchgear as the indicator switch was mangled. When I have tried to connect it all up I have found that even with the switch gear disconnected the brown and the brown and white wire that go into the flasher unit are l...	Jak	8	1903	Feb 15, 2019 by tripodtiger
	Brake pads (Preview) I have just purchased some ebc FA135tt brake pads which I thought were for the rear but i have obviously mixed them up with the front pads! The letters are slightly different to those listed on the help page does anybody know if these will fit the front they are EBC FA135 TT. Also i need to replace the slide...	Ross	2	818	Feb 14, 2019 by Ross
	Standard oil cooler with 22litre Acerbis tank (Preview) Hi Everyone. This is my first post although I've been her a while now. I have a question. Is it possible to fit the OE Yamaha oil cooler when the bike is fitted with an Acerbic tank? The bike is a 2003 Blue model. -- Edited by wilbjr21 on Sunday 10th of February 2019 03:11:13 PM	wilbjr21	3	1253	Feb 12, 2019 by wilbjr21
	HORN WIRING CABLES (Preview) Hello, Can anyone tell me what are the electric wires (color) for the conection of the horn?? Thank´s.	GUSTAVO	1	946	Feb 11, 2019 by TTRfan
	Went for a ride, now rear suspension is stuck fully compressed (Preview) Hey, Bit of info, today I set my sag height for my new TTR and everything went well, bike felt a lot better etc. This evening I took it for a quick burn over a few bumpy bits and the rear suspension seema to have bottomed out and is now stuck in that position. I have tried releasing pressure off the rear wheel a...	T Mozza	11	2225	Feb 11, 2019 by TTRfan
	Headlight questions (Preview) Does anybody know if a Raid loom has heavier gauge wire to the headlight than an OE? I believe the Raid bulb is 55/60W, is this correct? Also, what power are the Aus spec headlights with those big glass lenses?	mossproof	31	3090	Feb 10, 2019 by micccki
	Certificate of Conformity for EU (Preview) I have a UK registered 2004 TTR250 which I want to re-register (Matriculate) in Portugal, as I live there for half of the year, and the trail riding there is superb. In order to do this, I need to have a Certificate of Confirmity for the EU, which is something that is issued when the bike is new. I bought the...	J2TJD	3	1116	Jan 28, 2019 by J2TJD
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