A forum for owners of Yamaha TTR250 trail and enduro bikes!

Markvan · Markvan

Anyone get that gratted feel when the pull in the clutch lever , ( one or two clicks /grate sound) had mine apart and the cable and pivot area were already well lubed , but i cleaned the clutch lever pivot and relubed cable and pivot again. (Theres was no gratting for about 100 pulls i guess ) but now its bac...

Mobile chicane · Mobile chicane

So I took my £800 1993 ttr of indeterminate mileage out for a 60 ish mile run including green lanes and 60mph b roads last sunday. It seemed to run fine and once warm started almost instantly however at high revs and on overrun there was a tinny rattle. So with some free time yesterday I popped the cam cover...

Shorty117 · Shorty117

no longer using the TTR to commute to work bought a set of Michelin Ac10 tyres which i got fitted last week. Only because other forum members have said they suit the bike. pretty big change from the Kenda k761 dual sport tyre which i had front and rear. On the way to the bush it was pouring rain and i felt conf...

danpass15 · danpass15

Hey, Should my bike start in any gear with the clutch engaged? I can only get the electric start to work if the bike is in neutral? Just wondered if this was the case with these bikes? Thanks PS. see pic for a very overgrown lane that I fell off in yesterday! The brambles hurt!

mossproof · mossproof

Currently rebuilding an engine and the main bearings are a bit "lumpy". Surfaces have gone grey and there are marks where it looks like swarf has been crushed into the surface. Anyway, I notice a slight difference in the numbers on the bearngs. Both are Koyo 63/28-3, but the left hand one also has SH sta...

JOHNYBOY · JOHNYBOY

does any one know the colours of the cables for the clutch switch & front brake switch non fitted to my ttr i stalled it last time out & i was in second or third gear had to fumble about to find neutral i assume these wires are under the tank & are on multi plugs think i am going to fit a clutch swit...

StelvioPhil · StelvioPhil

Can anyone point me to a wiring diagram for a 93 Open Enduro. The Haynes manual does not cover the older bikes I think. I have no instruments on mine but would like to fit a neutral light as it only starts in neutral and I cannot figure out what connector provides the feed for this light. I have found the con...

leigh · leigh

I'm interested in what airbox mods and jetting you are running. I know this has been done before (read them all), looking for some advice, I'll probably answer my own questions by experimenting. But I'd like to know whats working for people before I hack into my new airbox. When I purchased my TTR abo...

dlee22 · dlee22

Hi there, Does anyone know if a ttr250 lowering link would fit a 2000 wr400? If not i think my mate may need to scrape some sponge away. Thanks Dan

yooper · yooper

Hello ttr250 community I recently picked up a 2003 ttr-250 and finally took it for the first rip last night. I was having a blast until I downshifted and the bike died. When I went to restart the bike, all it did was turn over but wouldn't catch. Upon pulling the choke out, it would fire up, but die as soon a...

Fladdem · Fladdem

It's been over a year since I last posted, I think, but I've been busy in that time, I've acquired more motorbikes, been building a Jimny into an off-roader and assorted projects. Ten motorbikes and 3 project cars have meant my poor TTR has been repeatedly pushed to the back of the pile and into the corne...

stewy2603 · stewy2603

I'm really starting to get to know my TTR after owning for 6 months, more like the previous owner who's abused her somewhat. Latest issue: front brakelight switch not working however it turns out this isn't a TTR switch or may be even a different master cylinder. Can anyone help identify - may be it's...

mudkrab · mudkrab

Hi all, long time fan of the site! Alot of u guys seem to have an amazing amount of knowledge on these bikes so im hoping someone can help me out! i recently bought a 2008 ttr250, got it very cheap not running. fresh fuel and a new plug later and it was going. however this leads to a new problem. bike starts an...

ttr steve · ttr steve

Got some new gripper seat covers, thanks to Chris for getting me the info Started with removing the old staples, all 177 of them Think I got a bit carried away last time Easiest way is to get a screw driver and lift them up, before pulling them out with pliers. I put about 125 Staples in this time and the re...

TTRfan · TTRfan

Hopefully this will help someone. Print off a copy to have when doing the job. This is the Motion Pro torque wrench adapter I use:

Shorty117 · Shorty117

Front 90/90-21 Rear 120/80-18 Back on the road a lot more with the warmer Australian weather. Michelin AC10s have come off. Done over 3000kms mixed riding and had enough life in them but had a flat spot on the front. Was nearly going to get another set but decided to try out Pirelli MT90 tyres for a more ad...

JohanW · JohanW

despite my bike only have 3500km without any high jumps etc. I had this experience yesterday. Are there any one else with the same experience? Ok, granted I way 93kg but seriously

Teddydrewsky · Teddydrewsky

I got a 2003 ttr 250 a few months back and have loved every minute of the thing. It's also my first dirtbike. But anyway the other day I rode it to the gas station to fill it up and on my way back the nut for the front sprcket fell off. I managed to slide the sprocket back on and babied it home. I got my new nut and a n...

TTRfan · TTRfan

Just going through and refurbishing some front calipers and came across this one. I am trying to fathom out why the fingers were ground back coz it is now just scrap

Wobbles · Wobbles

Can anyone please confirm whether there are any issues ie clearance with the fork boots with the above tyre size (it is a Dunlop Geomax AT81). Apparently the 80/100-21 is not overly common and there is some doubt that it is actually narrower when mounted.

Niver · Niver

Hi, I am from Colombia. greetings to all. I have a blue 2001 model TTR and Colombia is difficult to find spare parts for my bike , I HAVE Boot problems Bendix and piston are damaged. Other bike parts that I can How to use ? thanks for your help and important tips -- Edited by Niver on Wednesday 7th of Septemb...

JohanW · JohanW

Hi! Just bought me a 2002 TT-R 250. One of the two pice clutch holder (the one with mirror mount) are broken. What fits and where can I get it? Any ideas?

TTRHead · TTRHead

Mini project. Just bought a cheapy TTR which is in a bit of a bad way....Found a decent colour match for the engine so giving it a bash....Why not....I cant understand why people don't look after there bikes!!! going to clean exhaust and replace all the engine bolts -- Edited by TTRHead on Frida...

Ammity · Ammity

Hey lads, As the title suggests my bike wont hold a charge for the life of it. It'll charge a tiny bit after a long ride and maybe charge it enough to start it once but that's it. goes dead flat. I've taken it to the mechanic and they say there's nothing wrong with the stator and what not and the volt meter is re...

leigh · leigh

When I drowned my bike a while back I wondered how larger (not that large) bits of organic matter got in the motor as they wouldn't have fitted through the air filter and the filter was almost 100% clean on the inside despite having a layer of mud about 10mm thick on the outside. The exhaust didn't go under...

Vlad · Vlad

Hi everyone. I am new to this forum and did try to find related information, but unfortunately could not find anything. If there is an answer, i apologise for the same topic. I bought a yamaha ttr 250 in a quite good condition 1 year ago. Have always changed the oil every 700-1000 kilmeters. However, la...

JOHNYBOY · JOHNYBOY

i have stripped a cylinder head to do valves stem seals & shim up how do i know i have the inlet cam in its right place in the head & ex cam how do i identify them i dont know if someone has had them out & just popped em back anywhere i shall overall the head & put cams back in then shim up on the ben...

MikeBarnacle · MikeBarnacle

I think I've seen someone with a similar issue with this location before but im struggling to locate where. basicaly I've got an oil leak and wondering if there's a fix. I have a slight issue in alt hat the bolt I believe it's from seems to have a thread stripped by the previous owner, any thoughts guys? ...

BM Steve · BM Steve

Can I get some feedback from anyone that has fitted All Balls kits, wheel, steering, suspension or anything else I've seen some negative reports about All Balls Thanks ..

TTRfan · TTRfan

Topic		Started By	Replies	Views	Last Post
	Clutch lever (Preview) Anyone get that gratted feel when the pull in the clutch lever , ( one or two clicks /grate sound) had mine apart and the cable and pivot area were already well lubed , but i cleaned the clutch lever pivot and relubed cable and pivot again. (Theres was no gratting for about 100 pulls i guess ) but now its bac...	Markvan	4	671	Oct 20, 2016 by mossproof
	Mechanical noise at high ish revs and on over run (Preview) So I took my £800 1993 ttr of indeterminate mileage out for a 60 ish mile run including green lanes and 60mph b roads last sunday. It seemed to run fine and once warm started almost instantly however at high revs and on overrun there was a tinny rattle. So with some free time yesterday I popped the cam cover...	Mobile chicane	23	1396	Oct 20, 2016 by Mobile chicane
	Michelin AC10 tyres (Preview) no longer using the TTR to commute to work bought a set of Michelin Ac10 tyres which i got fitted last week. Only because other forum members have said they suit the bike. pretty big change from the Kenda k761 dual sport tyre which i had front and rear. On the way to the bush it was pouring rain and i felt conf...	Shorty117	9	1726	Oct 20, 2016 by petenz
	Bike starting issue (Preview) Hey, Should my bike start in any gear with the clutch engaged? I can only get the electric start to work if the bike is in neutral? Just wondered if this was the case with these bikes? Thanks PS. see pic for a very overgrown lane that I fell off in yesterday! The brambles hurt!	danpass15	3	762	Oct 18, 2016 by 94Garry
	Main bearings (Preview) Currently rebuilding an engine and the main bearings are a bit "lumpy". Surfaces have gone grey and there are marks where it looks like swarf has been crushed into the surface. Anyway, I notice a slight difference in the numbers on the bearngs. Both are Koyo 63/28-3, but the left hand one also has SH sta...	mossproof	5	820	Oct 16, 2016 by mossproof
	clutch switch (Preview) does any one know the colours of the cables for the clutch switch & front brake switch non fitted to my ttr i stalled it last time out & i was in second or third gear had to fumble about to find neutral i assume these wires are under the tank & are on multi plugs think i am going to fit a clutch swit...	JOHNYBOY	10	946	Oct 16, 2016 by JOHNYBOY
	Wiring Diagram for White 93 Open Enduro (Preview) Can anyone point me to a wiring diagram for a 93 Open Enduro. The Haynes manual does not cover the older bikes I think. I have no instruments on mine but would like to fit a neutral light as it only starts in neutral and I cannot figure out what connector provides the feed for this light. I have found the con...	StelvioPhil	3	1680	Oct 14, 2016 by StelvioPhil
	I'm interested in what airbox mods and jetting you are running (Preview) I'm interested in what airbox mods and jetting you are running. I know this has been done before (read them all), looking for some advice, I'll probably answer my own questions by experimenting. But I'd like to know whats working for people before I hack into my new airbox. When I purchased my TTR abo...	leigh	19	1843	Oct 14, 2016 by ttboof
	Ttr250 lowering link on a wr400? (Preview) Hi there, Does anyone know if a ttr250 lowering link would fit a 2000 wr400? If not i think my mate may need to scrape some sponge away. Thanks Dan	dlee22	1	664	Oct 5, 2016 by ttr steve
	Dies When Hot? Help! Carburetor dies when hot bog jet (Preview) Hello ttr250 community I recently picked up a 2003 ttr-250 and finally took it for the first rip last night. I was having a blast until I downshifted and the bike died. When I went to restart the bike, all it did was turn over but wouldn't catch. Upon pulling the choke out, it would fire up, but die as soon a...	yooper	19	4863	Oct 3, 2016 by TTRfan
	Crank Cases (Preview) It's been over a year since I last posted, I think, but I've been busy in that time, I've acquired more motorbikes, been building a Jimny into an off-roader and assorted projects. Ten motorbikes and 3 project cars have meant my poor TTR has been repeatedly pushed to the back of the pile and into the corne...	Fladdem	1	619	Oct 2, 2016 by TTRfan
	Rogue front master cylinder - can anyone identify? (Preview) I'm really starting to get to know my TTR after owning for 6 months, more like the previous owner who's abused her somewhat. Latest issue: front brakelight switch not working however it turns out this isn't a TTR switch or may be even a different master cylinder. Can anyone help identify - may be it's...	stewy2603	6	745	Sep 30, 2016 by blackflyer
	NEED HELP WITH RUNNING ISSUES (Preview) Hi all, long time fan of the site! Alot of u guys seem to have an amazing amount of knowledge on these bikes so im hoping someone can help me out! i recently bought a 2008 ttr250, got it very cheap not running. fresh fuel and a new plug later and it was going. however this leads to a new problem. bike starts an...	mudkrab	6	687	Sep 29, 2016 by mudkrab
	Fitting a gripper seat cover (Preview) Got some new gripper seat covers, thanks to Chris for getting me the info Started with removing the old staples, all 177 of them Think I got a bit carried away last time Easiest way is to get a screw driver and lift them up, before pulling them out with pliers. I put about 125 Staples in this time and the re...	ttr steve	5	953	Sep 25, 2016 by pricey
	Cylinder head - torque sequence and settings diagram (Preview) Hopefully this will help someone. Print off a copy to have when doing the job. This is the Motion Pro torque wrench adapter I use:	TTRfan	0	4007	Sep 21, 2016 by TTRfan
	Pirelli MT90 All Terrain Tyre (Preview) Front 90/90-21 Rear 120/80-18 Back on the road a lot more with the warmer Australian weather. Michelin AC10s have come off. Done over 3000kms mixed riding and had enough life in them but had a flat spot on the front. Was nearly going to get another set but decided to try out Pirelli MT90 tyres for a more ad...	Shorty117	7	845	Sep 20, 2016 by Shorty117
	Rear "shock" experience (Preview) despite my bike only have 3500km without any high jumps etc. I had this experience yesterday. Are there any one else with the same experience? Ok, granted I way 93kg but seriously	JohanW	11	1399	Sep 18, 2016 by JohanW
	Front sprocket nut (Preview) I got a 2003 ttr 250 a few months back and have loved every minute of the thing. It's also my first dirtbike. But anyway the other day I rode it to the gas station to fill it up and on my way back the nut for the front sprcket fell off. I managed to slide the sprocket back on and babied it home. I got my new nut and a n...	Teddydrewsky	2	1118	Sep 16, 2016 by Teddydrewsky
	Fingers ground back on front caliper (Preview) Just going through and refurbishing some front calipers and came across this one. I am trying to fathom out why the fingers were ground back coz it is now just scrap	TTRfan	3	653	Sep 12, 2016 by TTRfan
	90/90-21 front tyre (Knobby) (Preview) Can anyone please confirm whether there are any issues ie clearance with the fork boots with the above tyre size (it is a Dunlop Geomax AT81). Apparently the 80/100-21 is not overly common and there is some doubt that it is actually narrower when mounted.	Wobbles	4	796	Sep 7, 2016 by Wobbles
	Starter one-way d' Assy 4GY - 15590-00-00 (Preview) Hi, I am from Colombia. greetings to all. I have a blue 2001 model TTR and Colombia is difficult to find spare parts for my bike , I HAVE Boot problems Bendix and piston are damaged. Other bike parts that I can How to use ? thanks for your help and important tips -- Edited by Niver on Wednesday 7th of Septemb...	Niver	2	832	Sep 7, 2016 by ttr steve
	Clutch lever "Holder" (Preview) Hi! Just bought me a 2002 TT-R 250. One of the two pice clutch holder (the one with mirror mount) are broken. What fits and where can I get it? Any ideas?	JohanW	7	1058	Sep 6, 2016 by JohanW
	Doing up TTR ( 1 2 ) (Preview) Mini project. Just bought a cheapy TTR which is in a bit of a bad way....Found a decent colour match for the engine so giving it a bash....Why not....I cant understand why people don't look after there bikes!!! going to clean exhaust and replace all the engine bolts -- Edited by TTRHead on Frida...	TTRHead	59	2859	Sep 4, 2016 by petenz
	2000 TTR 250 not charging (Preview) Hey lads, As the title suggests my bike wont hold a charge for the life of it. It'll charge a tiny bit after a long ride and maybe charge it enough to start it once but that's it. goes dead flat. I've taken it to the mechanic and they say there's nothing wrong with the stator and what not and the volt meter is re...	Ammity	1	1466	Sep 1, 2016 by ttr steve
	Re-routing Crankcase breather hose (Preview) When I drowned my bike a while back I wondered how larger (not that large) bits of organic matter got in the motor as they wouldn't have fitted through the air filter and the filter was almost 100% clean on the inside despite having a layer of mud about 10mm thick on the outside. The exhaust didn't go under...	leigh	4	1116	Aug 31, 2016 by leigh
	Strange clatter from gearbox on 4,5 gears (Preview) Hi everyone. I am new to this forum and did try to find related information, but unfortunately could not find anything. If there is an answer, i apologise for the same topic. I bought a yamaha ttr 250 in a quite good condition 1 year ago. Have always changed the oil every 700-1000 kilmeters. However, la...	Vlad	6	868	Aug 30, 2016 by Vlad
	camshafts (Preview) i have stripped a cylinder head to do valves stem seals & shim up how do i know i have the inlet cam in its right place in the head & ex cam how do i identify them i dont know if someone has had them out & just popped em back anywhere i shall overall the head & put cams back in then shim up on the ben...	JOHNYBOY	10	795	Aug 29, 2016 by ttr steve
	Sorry more oil leak posts! (Preview) I think I've seen someone with a similar issue with this location before but im struggling to locate where. basicaly I've got an oil leak and wondering if there's a fix. I have a slight issue in alt hat the bolt I believe it's from seems to have a thread stripped by the previous owner, any thoughts guys? ...	MikeBarnacle	22	1433	Aug 29, 2016 by ttr steve
	All Balls Bearing Kits (Preview) Can I get some feedback from anyone that has fitted All Balls kits, wheel, steering, suspension or anything else I've seen some negative reports about All Balls Thanks ..	BM Steve	7	1068	Aug 25, 2016 by ttr steve
	how to bore and hone motorcycle cylinders to oversize and fit pistons (Preview)	TTRfan	11	1555	Aug 24, 2016 by ttr steve
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