A forum for owners of Yamaha TTR250 trail and enduro bikes!

yooper · yooper

Hello ttr250 community I recently picked up a 2003 ttr-250 and finally took it for the first rip last night. I was having a blast until I downshifted and the bike died. When I went to restart the bike, all it did was turn over but wouldn't catch. Upon pulling the choke out, it would fire up, but die as soon a...

Fladdem · Fladdem

It's been over a year since I last posted, I think, but I've been busy in that time, I've acquired more motorbikes, been building a Jimny into an off-roader and assorted projects. Ten motorbikes and 3 project cars have meant my poor TTR has been repeatedly pushed to the back of the pile and into the corne...

stewy2603 · stewy2603

I'm really starting to get to know my TTR after owning for 6 months, more like the previous owner who's abused her somewhat. Latest issue: front brakelight switch not working however it turns out this isn't a TTR switch or may be even a different master cylinder. Can anyone help identify - may be it's...

mudkrab · mudkrab

Hi all, long time fan of the site! Alot of u guys seem to have an amazing amount of knowledge on these bikes so im hoping someone can help me out! i recently bought a 2008 ttr250, got it very cheap not running. fresh fuel and a new plug later and it was going. however this leads to a new problem. bike starts an...

ttr steve · ttr steve

Got some new gripper seat covers, thanks to Chris for getting me the info Started with removing the old staples, all 177 of them Think I got a bit carried away last time Easiest way is to get a screw driver and lift them up, before pulling them out with pliers. I put about 125 Staples in this time and the re...

TTRfan · TTRfan

Hopefully this will help someone. Print off a copy to have when doing the job. This is the Motion Pro torque wrench adapter I use:

Shorty117 · Shorty117

Front 90/90-21 Rear 120/80-18 Back on the road a lot more with the warmer Australian weather. Michelin AC10s have come off. Done over 3000kms mixed riding and had enough life in them but had a flat spot on the front. Was nearly going to get another set but decided to try out Pirelli MT90 tyres for a more ad...

JohanW · JohanW

despite my bike only have 3500km without any high jumps etc. I had this experience yesterday. Are there any one else with the same experience? Ok, granted I way 93kg but seriously

Teddydrewsky · Teddydrewsky

I got a 2003 ttr 250 a few months back and have loved every minute of the thing. It's also my first dirtbike. But anyway the other day I rode it to the gas station to fill it up and on my way back the nut for the front sprcket fell off. I managed to slide the sprocket back on and babied it home. I got my new nut and a n...

TTRfan · TTRfan

Just going through and refurbishing some front calipers and came across this one. I am trying to fathom out why the fingers were ground back coz it is now just scrap

Wobbles · Wobbles

Can anyone please confirm whether there are any issues ie clearance with the fork boots with the above tyre size (it is a Dunlop Geomax AT81). Apparently the 80/100-21 is not overly common and there is some doubt that it is actually narrower when mounted.

Niver · Niver

Hi, I am from Colombia. greetings to all. I have a blue 2001 model TTR and Colombia is difficult to find spare parts for my bike , I HAVE Boot problems Bendix and piston are damaged. Other bike parts that I can How to use ? thanks for your help and important tips -- Edited by Niver on Wednesday 7th of Septemb...

JohanW · JohanW

Hi! Just bought me a 2002 TT-R 250. One of the two pice clutch holder (the one with mirror mount) are broken. What fits and where can I get it? Any ideas?

TTRHead · TTRHead

Mini project. Just bought a cheapy TTR which is in a bit of a bad way....Found a decent colour match for the engine so giving it a bash....Why not....I cant understand why people don't look after there bikes!!! going to clean exhaust and replace all the engine bolts -- Edited by TTRHead on Frida...

Ammity · Ammity

Hey lads, As the title suggests my bike wont hold a charge for the life of it. It'll charge a tiny bit after a long ride and maybe charge it enough to start it once but that's it. goes dead flat. I've taken it to the mechanic and they say there's nothing wrong with the stator and what not and the volt meter is re...

leigh · leigh

When I drowned my bike a while back I wondered how larger (not that large) bits of organic matter got in the motor as they wouldn't have fitted through the air filter and the filter was almost 100% clean on the inside despite having a layer of mud about 10mm thick on the outside. The exhaust didn't go under...

Vlad · Vlad

Hi everyone. I am new to this forum and did try to find related information, but unfortunately could not find anything. If there is an answer, i apologise for the same topic. I bought a yamaha ttr 250 in a quite good condition 1 year ago. Have always changed the oil every 700-1000 kilmeters. However, la...

JOHNYBOY · JOHNYBOY

i have stripped a cylinder head to do valves stem seals & shim up how do i know i have the inlet cam in its right place in the head & ex cam how do i identify them i dont know if someone has had them out & just popped em back anywhere i shall overall the head & put cams back in then shim up on the ben...

MikeBarnacle · MikeBarnacle

I think I've seen someone with a similar issue with this location before but im struggling to locate where. basicaly I've got an oil leak and wondering if there's a fix. I have a slight issue in alt hat the bolt I believe it's from seems to have a thread stripped by the previous owner, any thoughts guys? ...

BM Steve · BM Steve

Can I get some feedback from anyone that has fitted All Balls kits, wheel, steering, suspension or anything else I've seen some negative reports about All Balls Thanks ..

TTRfan · TTRfan

JOHNYBOY · JOHNYBOY

am i right in thinking the cyl head & barrell can be removed with engine in bike because i need to do my stem seals bike is running fine leave on side stand for a couple of hours when hot on restart it smokes on set off while it clears

davecambo · davecambo

I have been reading a lot of threads on the internet about TTR owners who removed the snorkel from the air box and installed twin air filters. I also read in new models such as my 2011 model you dont need to rejet carbs with exhaust upgrade. So, question is, will the bike run with more power if i remove the sn...

Dutch · Dutch

I just picked-up a 1999 TTR-250, put a new rear tire on the back and when I was tightening my rear axle, the snail-shaped chain adjuster on the castle nut side starts to slip when I get close to the torque spec. I'm thinking either the notches are worn down too much on the adjuster or there the washer that g...

petenz · petenz

what dia shims dose the TTR use... also what size range is the most commonly used... ..

Coast rider · Coast rider

Hi folks can anyone recommend an after market headlight for my 04 blue TTR preferably one that can take a knock or two so it doesn't break next time I decide to topple into a dry stone wall.

vinnie · vinnie

Had a go at mine with Optiglanz. Great stuff but a bit virulent, so I wrap the nearby engine parts and frame in cling film first. I don't spray it but pour some in to an old glass and paint it on with a cheap paint brush. Leave for a few minutes then wipe off; actually once you've got rid of most of it give it a go...

ttr steve · ttr steve

http://www.ebay.co.uk/itm/NEW-YAMAHA-MOTORCYCLE-PURPLE-FRAME-PAINT-TTR250-TTR-250-AEROSOL-SPRAY-CAN-TIN-TT-/351729093703?hash=item51e4b0...

dj9ten · dj9ten

Anyone know why my ignition button wires are gettin hot when I press the button .....killswitch Is workin fine and the lights are on....I've tried goin directly from the battery to the blue wires that connect the grey button and when I touch one of the wires(blue/white) it gets hot...when I touch the b...

94Garry · 94Garry

Fitted the bash guard i ordered from the shop, had to remove the rear brake pedal to access the engine bolt. It came out ok, but when putting it back in, it sheared, whats the best way to fix? Im thinking of drilling what is left out and the threads, then filling it with weld and re-tapping to the proper s...

Topic		Started By	Replies	Views	Last Post
	Dies When Hot? Help! Carburetor dies when hot bog jet (Preview) Hello ttr250 community I recently picked up a 2003 ttr-250 and finally took it for the first rip last night. I was having a blast until I downshifted and the bike died. When I went to restart the bike, all it did was turn over but wouldn't catch. Upon pulling the choke out, it would fire up, but die as soon a...	yooper	19	4049	Oct 3, 2016 by TTRfan
	Crank Cases (Preview) It's been over a year since I last posted, I think, but I've been busy in that time, I've acquired more motorbikes, been building a Jimny into an off-roader and assorted projects. Ten motorbikes and 3 project cars have meant my poor TTR has been repeatedly pushed to the back of the pile and into the corne...	Fladdem	1	488	Oct 2, 2016 by TTRfan
	Rogue front master cylinder - can anyone identify? (Preview) I'm really starting to get to know my TTR after owning for 6 months, more like the previous owner who's abused her somewhat. Latest issue: front brakelight switch not working however it turns out this isn't a TTR switch or may be even a different master cylinder. Can anyone help identify - may be it's...	stewy2603	6	606	Sep 30, 2016 by blackflyer
	NEED HELP WITH RUNNING ISSUES (Preview) Hi all, long time fan of the site! Alot of u guys seem to have an amazing amount of knowledge on these bikes so im hoping someone can help me out! i recently bought a 2008 ttr250, got it very cheap not running. fresh fuel and a new plug later and it was going. however this leads to a new problem. bike starts an...	mudkrab	6	541	Sep 29, 2016 by mudkrab
	Fitting a gripper seat cover (Preview) Got some new gripper seat covers, thanks to Chris for getting me the info Started with removing the old staples, all 177 of them Think I got a bit carried away last time Easiest way is to get a screw driver and lift them up, before pulling them out with pliers. I put about 125 Staples in this time and the re...	ttr steve	5	806	Sep 25, 2016 by pricey
	Cylinder head - torque sequence and settings diagram (Preview) Hopefully this will help someone. Print off a copy to have when doing the job. This is the Motion Pro torque wrench adapter I use:	TTRfan	0	2873	Sep 21, 2016 by TTRfan
	Pirelli MT90 All Terrain Tyre (Preview) Front 90/90-21 Rear 120/80-18 Back on the road a lot more with the warmer Australian weather. Michelin AC10s have come off. Done over 3000kms mixed riding and had enough life in them but had a flat spot on the front. Was nearly going to get another set but decided to try out Pirelli MT90 tyres for a more ad...	Shorty117	7	716	Sep 20, 2016 by Shorty117
	Rear "shock" experience (Preview) despite my bike only have 3500km without any high jumps etc. I had this experience yesterday. Are there any one else with the same experience? Ok, granted I way 93kg but seriously	JohanW	11	1183	Sep 18, 2016 by JohanW
	Front sprocket nut (Preview) I got a 2003 ttr 250 a few months back and have loved every minute of the thing. It's also my first dirtbike. But anyway the other day I rode it to the gas station to fill it up and on my way back the nut for the front sprcket fell off. I managed to slide the sprocket back on and babied it home. I got my new nut and a n...	Teddydrewsky	2	881	Sep 16, 2016 by Teddydrewsky
	Fingers ground back on front caliper (Preview) Just going through and refurbishing some front calipers and came across this one. I am trying to fathom out why the fingers were ground back coz it is now just scrap	TTRfan	3	526	Sep 12, 2016 by TTRfan
	90/90-21 front tyre (Knobby) (Preview) Can anyone please confirm whether there are any issues ie clearance with the fork boots with the above tyre size (it is a Dunlop Geomax AT81). Apparently the 80/100-21 is not overly common and there is some doubt that it is actually narrower when mounted.	Wobbles	4	656	Sep 7, 2016 by Wobbles
	Starter one-way d' Assy 4GY - 15590-00-00 (Preview) Hi, I am from Colombia. greetings to all. I have a blue 2001 model TTR and Colombia is difficult to find spare parts for my bike , I HAVE Boot problems Bendix and piston are damaged. Other bike parts that I can How to use ? thanks for your help and important tips -- Edited by Niver on Wednesday 7th of Septemb...	Niver	2	653	Sep 7, 2016 by ttr steve
	Clutch lever "Holder" (Preview) Hi! Just bought me a 2002 TT-R 250. One of the two pice clutch holder (the one with mirror mount) are broken. What fits and where can I get it? Any ideas?	JohanW	7	857	Sep 6, 2016 by JohanW
	Doing up TTR ( 1 2 ) (Preview) Mini project. Just bought a cheapy TTR which is in a bit of a bad way....Found a decent colour match for the engine so giving it a bash....Why not....I cant understand why people don't look after there bikes!!! going to clean exhaust and replace all the engine bolts -- Edited by TTRHead on Frida...	TTRHead	59	2555	Sep 4, 2016 by petenz
	2000 TTR 250 not charging (Preview) Hey lads, As the title suggests my bike wont hold a charge for the life of it. It'll charge a tiny bit after a long ride and maybe charge it enough to start it once but that's it. goes dead flat. I've taken it to the mechanic and they say there's nothing wrong with the stator and what not and the volt meter is re...	Ammity	1	1223	Sep 1, 2016 by ttr steve
	Re-routing Crankcase breather hose (Preview) When I drowned my bike a while back I wondered how larger (not that large) bits of organic matter got in the motor as they wouldn't have fitted through the air filter and the filter was almost 100% clean on the inside despite having a layer of mud about 10mm thick on the outside. The exhaust didn't go under...	leigh	4	846	Aug 31, 2016 by leigh
	Strange clatter from gearbox on 4,5 gears (Preview) Hi everyone. I am new to this forum and did try to find related information, but unfortunately could not find anything. If there is an answer, i apologise for the same topic. I bought a yamaha ttr 250 in a quite good condition 1 year ago. Have always changed the oil every 700-1000 kilmeters. However, la...	Vlad	6	718	Aug 30, 2016 by Vlad
	camshafts (Preview) i have stripped a cylinder head to do valves stem seals & shim up how do i know i have the inlet cam in its right place in the head & ex cam how do i identify them i dont know if someone has had them out & just popped em back anywhere i shall overall the head & put cams back in then shim up on the ben...	JOHNYBOY	10	614	Aug 29, 2016 by ttr steve
	Sorry more oil leak posts! (Preview) I think I've seen someone with a similar issue with this location before but im struggling to locate where. basicaly I've got an oil leak and wondering if there's a fix. I have a slight issue in alt hat the bolt I believe it's from seems to have a thread stripped by the previous owner, any thoughts guys? ...	MikeBarnacle	22	1272	Aug 29, 2016 by ttr steve
	All Balls Bearing Kits (Preview) Can I get some feedback from anyone that has fitted All Balls kits, wheel, steering, suspension or anything else I've seen some negative reports about All Balls Thanks ..	BM Steve	7	930	Aug 25, 2016 by ttr steve
	how to bore and hone motorcycle cylinders to oversize and fit pistons (Preview)	TTRfan	11	1146	Aug 24, 2016 by ttr steve
	cylinder head removal (Preview) am i right in thinking the cyl head & barrell can be removed with engine in bike because i need to do my stem seals bike is running fine leave on side stand for a couple of hours when hot on restart it smokes on set off while it clears	JOHNYBOY	8	1177	Aug 22, 2016 by JOHNYBOY
	snorkel, air filter options (Preview) I have been reading a lot of threads on the internet about TTR owners who removed the snorkel from the air box and installed twin air filters. I also read in new models such as my 2011 model you dont need to rejet carbs with exhaust upgrade. So, question is, will the bike run with more power if i remove the sn...	davecambo	15	2829	Aug 17, 2016 by Clutha
	Snail Chain Adjuster Slipping (Preview) I just picked-up a 1999 TTR-250, put a new rear tire on the back and when I was tightening my rear axle, the snail-shaped chain adjuster on the castle nut side starts to slip when I get close to the torque spec. I'm thinking either the notches are worn down too much on the adjuster or there the washer that g...	Dutch	4	785	Aug 17, 2016 by Dutch
	Tappet shims (Preview) what dia shims dose the TTR use... also what size range is the most commonly used... ..	petenz	4	567	Aug 8, 2016 by ttr steve
	Replacement headlight for my bluie (Preview) Hi folks can anyone recommend an after market headlight for my 04 blue TTR preferably one that can take a knock or two so it doesn't break next time I decide to topple into a dry stone wall.	Coast rider	6	750	Jul 31, 2016 by comeragh
	Cleaning s/s exhaust header (Preview) Had a go at mine with Optiglanz. Great stuff but a bit virulent, so I wrap the nearby engine parts and frame in cling film first. I don't spray it but pour some in to an old glass and paint it on with a cheap paint brush. Leave for a few minutes then wipe off; actually once you've got rid of most of it give it a go...	vinnie	1	739	Jul 31, 2016 by Cubber
	OE Spray paint (Preview) http://www.ebay.co.uk/itm/NEW-YAMAHA-MOTORCYCLE-PURPLE-FRAME-PAINT-TTR250-TTR-250-AEROSOL-SPRAY-CAN-TIN-TT-/351729093703?hash=item51e4b0...	ttr steve	4	1104	Jul 31, 2016 by vinnie
	Ignition button wires gettin hot?? (Preview) Anyone know why my ignition button wires are gettin hot when I press the button .....killswitch Is workin fine and the lights are on....I've tried goin directly from the battery to the blue wires that connect the grey button and when I touch one of the wires(blue/white) it gets hot...when I touch the b...	dj9ten	20	949	Jul 31, 2016 by TTRfan
	rear brake pivot bolt sheared. (Preview) Fitted the bash guard i ordered from the shop, had to remove the rear brake pedal to access the engine bolt. It came out ok, but when putting it back in, it sheared, whats the best way to fix? Im thinking of drilling what is left out and the threads, then filling it with weld and re-tapping to the proper s...	94Garry	5	830	Jul 30, 2016 by 94Garry
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