OK got to 1993 OE not sure mileage as Im pretty sure the 660km on the speedo is wrong.
When cold, if I stick the choke on and try to start the bike, it will fire up then die, now Ive found the way to start it is to keep choke off and twist the throttle a few times to pump some fuel in, do this half a dozen times then the bike will start and idle, if I pull the choke out slowly once started it does make the bike rev higher so it must be working!
Now the carb has been stripped cleaned, pilot jet replaced, choke replaced, diaphragm replaced, inlet manifold has been replaced, fresh fuel and still no change.
So Im now a bit lost as carb seems fine, and once the bike is warm it rides fine with no issue.
If the fuel level in the carb is OK (and I am guessing it is if it runs OK when warm) then I am baffled. The symptoms indicate no fuel flow through the pilot jet but it ticks over OK with no choke when warm
Maybe it's not the carb. Have you checked the valve clearances recently?
Yes i think it's worth checking the valve clearances even if it's just to eliminate them. Follow your manual, they are very easy to check but there's more involved to adjust them. It sounds like you've gave the carb a good look at but there's still a chance that there could be a partial blockage somewhere. I'm very interested in the outcome so keep us updated.
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2004 TTR250. White Brothers E series exhaust, modded airbox, rejetted, 13/48 c&s & many more mods..
if its been sitting for so long , best way to start is check the valve clearances (fairly easy ) , strip and clean the carby check the oring around the choke shaft , inlet stub has already been done .
other things to check . air filter perished or oil has thickened /dried out but would make it a bit rich , around here we get wasp nests in the exhaust , and prob a fresh spark plug likely to be the problem but can help .
10 years is a long time for it to sit, as ttboof said everything has to be checked out as rubbers perish over time,it sounds to me like it is choke problem
as when it gets enough fuel it runs and it runs when hot.
I think my next step will be to check compression, Im pretty sure the carb is fine, when I had it apart I used compressor to blow through the airways, and really it was quite clean inside.
Could it be the exhaust valve not seating correctly and not enough compression to suck the fuel in ?
i have two ttr's a 2005 and a 1996 and when starting first from cold,they are started on full
choke they both start then cut out, i then start them again on full choke and they start and then settle
down to running, still on full choke. Will your bike not start on the second attempt with the choke still
on full? Sorry for the questions but just trying to get a feel for what is happening?
HI if I start with full choke from cold it starts for a few seconds then dies, when I try again it just turns over but won't fire.
If I then take choke off and twist the throttle to pump fuel in it starts and dies, but once Ive done this 4 or 5 times it will pickup and start and idle.
Looking at the other forum it would suggest it is a valve issue
I had a similar problem on a 1995 Ttr, if it was left for more than a day if I didn't give it about a dozen twists of the throttle it wouldn't start. Had the carb in bits and tried different jets, checked a double checked valve clearances, all ok, I ended up selling the bike but I came to the conclusion it was a valve issue, it ran fine when warm but did seem to be running a little lean as the front pipe would glow after a good run!
Is your bike electric starter only? This may seems obvious but did you check the battery? If your battery is unused for a very long time it might degrade, making it harder to start. I had a similar problem with my Raid. First I thought it was the carb clogging but when I stripped it, it was fine. Then I replaced the battery and my bike runs fine now.
OK just to update, I managed to get hold of a good used engine and carb, swapped the carb over and started straight away on choke and ran fine. So I will endeavour to strip the carb once more and see if I can fine anything.