I have just bought a 2003 TTR250 and already the speedo sender has crapped out( No problem, going to fit a electronic 1). But today it started making a grinding/crunching noise when taking off in 1st gear. I'm guessing it is not the clutch because taking off in 2nd works fine. My guess is the synchro buggered. Any help would be greatly appreciated.
im thinking but no answer yet .havent struck a ttr with a gearbox problem .will see what the others come up with .
if you have modified the rear shock flap and its a bit wider it catches on the chain and sounds real bad .
if the rear engine mount is a bit loose it can sound bad too . had that happen once and thought i had trouble in first gear . its the bolt at the back thats hard to get at
no lemons amongst ttrs some just need a bit of attention and repay the favor in hours of great adventures
Thanks for the replies guys. Will check out the rear mount tomorrow but pretty sure it's a gearbox issue, will try and track down a replacement bottom end at some point.
And if you find anything major in the oil or filter its worth taking off the clutch cover and checking the guaze filter ,my old bike was making grinding noises and it turned out to be a broken finger on the clutch basket which had then been ground down and the filter and gauze were full of alloy fillings
But please dont worry im sure this is very rare and my old bike had a very hard life before i got it but its worth checking these things
Drained the oil. The filter looks like it is full of stripper glitter . Have been quoted $550AU + parts for a rebuild, thought that sounded pretty reasonable.
Thanks for all yall help, will let yall know how it turns out.
Drained the oil. The filter looks like it is full of stripper glitter . Have been quoted $550AU + parts for a rebuild, thought that sounded pretty reasonable.
Thanks for all yall help, will let yall know how it turns out.
Cheer
sounds good .then you will know everthings ok inside
-- Edited by ttboof on Saturday 22nd of March 2014 12:51:08 AM
The WR450's and YZF450's seem to be prone to gearbox issues (3rd and 5th gear) but I have never heard or seen a broken TTR250 gearbox (apart from my old OE that decided it didn't need it's sump bolt ). If it is the gearbox, you must be the only ''lucky'' person on this forum that has a problem. It would be highly unlikely that the gearbox is buggered, but not entirely impossible I guess.
Dealers usually quote low and then the bill is twice what it originally was so look out for that.
Good luck!
Jarrah
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2000 TT-R250M-
Spoiler
Ported & polished, 73mm bore, Wizeco piston, US header pipe, FMF Q4, #150 main jet, #52.5 pilot jet, throttle stop screw adjusted, larger snorkel, GYT-R air filter, NGK Iridium spark plug, 14/51 gearing, NOS +
I paid more than that when I did it myself. Either parts are really cheap over there, because they sold them longer, or it won't be that when it's done, like Jarrah said. My fifth gear will slip out occasionally, I find an oil change will sort it. So when fifth doesn't operate smooth like the others, time for fresh oil. I'm sure I bought a lemon. I paid 1100 for it last year, since then I have spent another £1850 on it. And now it still needs more work doing to it, the back end has completely worn out, the bearings are knackered.
I just wish I'd known last march, it's now not economically viable to sell it.
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Adam. 1993 Open Enduro: 14/48 Gearing, Uncorked, Twin-Air Filter, Snorkel Removed, 263cc Piston, Ported and Polished Head, Shorty Header, DG-O Silencer(Loudener!), 140 Mikuni Main, Standard Pilot, Bottom Needle Clip (Still A Touch Lean)
Almost got the motor out for a rebuild so don't wanna put it back togeather to try running with fresh oil. Stupid question but does the front sprocket nut loose anti clockwise??? seems to be farking tight if it does.
Almost got the motor out for a rebuild so don't wanna put it back togeather to try running with fresh oil. Stupid question but does the front sprocket nut loose anti clockwise??? seems to be farking tight if it does.
Thanks
Sure does loosen anti-clockwise , see here-
You should have flattened the locking washer and loosened the nut before taking the motor out. To do this, put it in first gear and loosen it with a rattle gun or a hammer and breaker bar to shock it loose. If the rear wheel spins, put the rear brake on.
It may have rust/corrosion on the shaft so some Penetrene (or WD-40) or diesel may help to free it up.
Jarrah
__________________
2000 TT-R250M-
Spoiler
Ported & polished, 73mm bore, Wizeco piston, US header pipe, FMF Q4, #150 main jet, #52.5 pilot jet, throttle stop screw adjusted, larger snorkel, GYT-R air filter, NGK Iridium spark plug, 14/51 gearing, NOS +
Sorted. The mechanic took it apart today and said it has broken shafts, cogs and bearing full of ali shavings. Quoted me $2500 to get it fully rebuild including new crank and pistons. Think I'm going to have to scrap it and cut my losses if I can't find a 2nd hand motor.