The kickstart spring on the TTR is a pretty hefty bit of kit and I have never come across a broken one.
If you wanted to get the part in then its part number is 90508-324B5. However, it is very unlikely that even a big Yamaha parts dealer (try MotoWard or Fowlers) would have it in stock which would mean a delay in getting it to you.
As Jarrah points out, the most likely cause of a floppy kickstart arm is a problem with the spring's retaining pin as shown repaired in the pic below. Fingers crossed that isn't the problem with yours!
I've read Brian's excellent kick start conversion topic, but I understand that the kits are 1. V pricey, and 2. not available any more. So, is there any other engine whose parts would fit as TTRs for breaking are pretty rare. I was thinking YZF or WRF maybe ?
Also how bad a clonk noise does the starter make if it's on it's way out ?
A couple of owners tried similar looking kickstarts from other Yamaha dirtbikes including an XT350 I think. No-one has found one that fits so far.
If the clonk makes you wince then time to change that sprag! Not worth taking chances. The cost of new parts if the sprag kicks back strongly (starter motor and starter gears at least) make it not worth taking a chance.
It's all about power to weight on a small capacity machine. I removed my kickstart almost as soon as I got home after buying my 2011 machine. do you REALLY need it onroad only?.
Worth having it for a back up, nice to know I got a back up if battery is toast or need to turn bike over a few times saves using the electric start and wear on sprag clutch
mossman asked the question about how often we use our kick starter .
My bike is five years old and I cable tied the lever to the frame when I bought the bike and has never been used .no trouble starting hot cold or after being upside down .
I use the TTR250 kick start quite a lot.
I also always kick start my WR250F (because of electrical problems - too lazy to fix its electric starter).
I can say that the WR is much easier than the TTR (presumably due to good auto decompression).
The TTR seems physically harder, and needs more attention to detail (starting at the right point in the stroke).
Hot restart is usually easy enough but when I try a cold kick start, I typically revert to the button after 1 or 2 failed kicks.
I have been thinking hard about this and can't honestly recall the last time I used the kickstart to actually start a TTR although I know I did a long time ago! I tend to use kickstarts occasionally to turn the engine over when doing engine work.
I do recollect that the kickstart is very low geared and it is difficult to get a good spin on the engine.
Never used it till recently, battery is a bit old so sometimes the charge is a bit too low to kick the bike over (usually after sitting there for 3-4 weeks). I find that with one swift kick it starts, and then its the magic button all day.
Never used it till recently, battery is a bit old so sometimes the charge is a bit too low to kick the bike over (usually after sitting there for 3-4 weeks). I find that with one swift kick it starts, and then its the magic button all day.
What I do is I keep batteries charged by using a timer, I plug a battery charger into a power outlet timer, a digital one so every second day the charger kicks on for a couple of hours
then off again, this keeps my battery in top condition so is always ready to go, also keeps your battery from dying permanently.
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2004 TTR250 - Highway Dirtbike Hand Guards, 38mm Bar Risers, D606 Front & Rear, Opened up Airbox with Twin Air Filter, Re-jetted Carby, B+B Bash Plate & Frame Guards, DIY 3mm Alloy Tail Tidy, 14/47 Gearing.
I never use the kick starter, too hard to start it with it, electric starter is the only way to go. I have a 1996 OE which has electric start only
and a 2005 with both and never used the kick starter. Oh and always wear boots when kick starting, saves the shins getting skinned. Learned
the hard way!!
Very often. i like the feeling...remembers me my...dirty past(other off road bikes with kick start only),plus its an easy way to save some power for battery..
starting to see a trend towards the electric leg . are spoilt ?
Yep we get used to the 'button', I was out on my 1956 Matchless when it stalled - instinctively I pushed a button that wasn't there - oh dear could be heard.
starting to see a trend towards the electric leg . are spoilt ?
Yep we get used to the 'button', I was out on my 1956 Matchless when it stalled - instinctively I pushed a button that wasn't there - oh dear could be heard.
would love to have been there ,one of those moments I like to remind people of
good evening,i have managed to get a kickstart conversion kit thats missing the actual lever for my ttr,a possible fit is this one i found on ebay,the item is
thanks pug/brian,ones on the way,if it fits well i will post a pic for reference,the parts were from a spares bike so not a kit as such,i won a motor[no kickstarter but+oil cooler]on ebay and am planning to rebuild it without the startermotor/mechanism over the winter,also thinking of fitting a mechanical speedo and better lighting,i have seen one on here that has a led spot under the headlight that looks ok so may copy that.all the best.martin
If the kickstart lever is left to its own devices, it's constant movement will wear the ball bearing at the bottom that locates it and it will become increasingly floppy.
My simple solution is to slip a small zip tie through the bottom shock reservoir Jubilee clip and hold the kickstart lever tight against it with a band of rubber.
Mine is starting to get a bit loose, caught my boot a couple of times lately as it was flopping out, a good clean, grease and reset the spring should fix it, then add the Cable Tie
OR
just be a lazy bastard and just add the cable tie :D
..
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2004 TTR250 - Highway Dirtbike Hand Guards, 38mm Bar Risers, D606 Front & Rear, Opened up Airbox with Twin Air Filter, Re-jetted Carby, B+B Bash Plate & Frame Guards, DIY 3mm Alloy Tail Tidy, 14/47 Gearing.
Hello from Virginia USA. Been around for a bit but never engaged. Looking for a kickstart kit for US 2003 TTR250. All I've seen is that nobody can seem to find them. Will take new or used.
Hey Mate, If no one on here has 1 lying around try a Yamaha dealer in Australia.
Being standard gear on ours over here, I'm sure someplace would have a replacement.
Maybe I should look into ripping them out of busted ttrs here in Oz for you guys? I've used my kick start twice in 12 months and just for giggles. Don't really get the fascination with them. Keep a battery tender on and check your battery maybe? Never really cared that I have it tbh. Never use the kick on the trails Etc. Why do you all seem to like them so much?
Never actally needed one. But not having one makes me nervous about dropping the bike in water. Have dried a few bikes out and then needed jump lead's to restart. Carry a length of flex just in case.
It's pretty easy to push start a 250 though. How bout you fly to Oz, take my assembly for naught and put a plug in, seal it up and we'd both be happy. Nice place for a visit/holiday here :)
Although Yamaha no longer sell a kickstart kit as such, it is still possible to buy the individual parts.
I took time out from the workshop to do some investigating. It took a while as there are 22 parts involved but UK retail price including VAT for the whole assembly would be £675.01
Most of the parts are not in stock and would have to be back ordered so it might take a while