A forum for owners of Yamaha TTR250 trail and enduro bikes!

Members Login
Username 
 
Password 
    Remember Me  
Post Info TOPIC: Is it time for a rebore? (tolerances)


Member

Status: Offline
Posts: 7
Date:
Is it time for a rebore? (tolerances)
Permalink  
 


I measured my barrel with a bore gauge.

It's out of round by about 0.003 (3 thou) 

Google says it's time for a rebore, would everyone here agree?

Would .5mm be enough?

Would anyone like to recommend a machine shop, either that I can post to, or that's in the Didcot (S.Oxon.) area?

 

Thanks in advance. Jon.

 

 



__________________


Super Guru

Status: Offline
Posts: 1496
Date:
Permalink  
 

The manual states:
Bore size 72.97 - 73.02mm.
Wear limit 73.1, which I make to be 0.08 larger than the upper bore size limit, and which I calculate to be .0031"
So if it's gone oval and the diameter is outside the limit I would agree probably time for a bit of work. I think .50mm oversize will do fine.

I usually use Nametab Engineering in Redditch. Simon is happy to deal by post. Send him your barrel and new piston . Call first! He is old school and doesn't do much by text or email if he can help it!


Address: 7 Walkers Rd, Redditch B98 9HE
Phone: 01527 60395

__________________


Member

Status: Offline
Posts: 7
Date:
Permalink  
 

Thanks for the response, appreciated.

So its borderline.  Just goes to show, if you go looking for issues, you'll find them.

I'll give Simon a call tomorrow.

 

 



__________________


Super Guru

Status: Offline
Posts: 1496
Date:
Permalink  
 

Borderline, yes, but if you hone it to put a new set of rings in, that will take it over the line, so I think while it's apart, do the job properly. Much more satisfying

__________________


Member

Status: Offline
Posts: 7
Date:
Permalink  
 

Agreed, 

Rear shock rebuild next.  Looking forward to getting into that..

 

 

 

 

 



__________________


Super Guru

Status: Offline
Posts: 1496
Date:
Permalink  
 

Good luck!
I would rather send the shock away than attempt that myself, although the forks are ok to do.

__________________
Page 1 of 1  sorted by
 
Quick Reply

Please log in to post quick replies.



Create your own FREE Forum
Report Abuse
Powered by ActiveBoard