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The TTR250 FAQ web pages -> TTR250 -> Repairs and maintenance -> Kickstart blanking plug - details of what to buy
Post Info TOPIC: Kickstart blanking plug - details of what to buy
TTRfan


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Kickstart blanking plug - details of what to buy
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These plugs were fitted to all TTRs that didn't come with kickstarts fitted but they don't appear on any fiche and Fowlers parts guy couldn't find it neither no

Has anyone on here bought one by any chance and know its part number please?

Kickstart blanking plug.jpg



-- Edited by TTRfan on Sunday 25th of September 2016 10:52:50 AM



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ttr steve


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RE: Need part number for kickstart blanking plug
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What about giving the numbers on the plug to polymax?



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TTRfan


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Not a bad idea Steve but they only do O rings - no plugs.

The moulding numbers indicate the plug is 25mm diameter and 5mm deep.



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TTRfan


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A surprising response from Yamaha! If I want a new blanking plug then I have to buy the casing to go with it at £268 plus VAT no

This is what they said:

Hello Mr. Sussex

Thank you for your enquiry.

Although the information we hold for imported machines is limited, according to the available parts information there is no blanking plug that can be ordered independently from the cover itself.

If you can provide your preferred dealer with the frame number for the bike they will be able to confirm the price and availability for a replacement crank case cover.

With kind regards

 

Parts & Accessories Department

 



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TTRfan


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Just a thought, has anyone got a damaged clutch cover that they would be willing to knock out the plug for me? 

Brian



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pug


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WANTED - kickstart blanking plug
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Brian if you give me some sizes I can turn a tight fit alloy one you can stick in from the inside or outside with a dab of silicone or something. or better job would be two part bolt together plug for it but I will need the case for that or some very good measuring on you part of the two half's

Pug

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TTRfan


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Thanks for the offer Pug - much appreciated! I will wait to see if an original turns up but, if not, I will be in touch wink



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mossproof


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You could try a core plug from a motor factors if there's one of a suitable size. I've used one for the decomp. hole, don't see why one wouldn't work down there. You could take the cover off and push the plug into place from inside if you wanted it to look correct (rather than having the recess showing) Bit of loctite flange sealant to help it seal...
Disappointing reply from Yamaha!


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ttr steve


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Old thread, but found this

https://simplybearings.co.uk/shop/Seals-End-Cap-Seals/c19_5072/index.html

 

 



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TTRfan


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Well done Steve!

I managed to sort out what plug fitted and bought a couple. Used one and still have the other somewhere on the bench. 

These are what I bought https://simplybearings.co.uk/shop/p326005/EC25X7-Nitrile-Rubber-End-Cap-Seal-25mm-Outside-Diameter,-7mm-Width/product_info.html

They fit nicely in the cover - slightly proud but bearing in mind the alternative to get a genuine Yamaha plug is to buy the whole cover, I reckon they are very acceptable wink

Brian



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