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The TTR250 FAQ web pages -> TTR250 -> Projects and restorations -> Removing electrical components..
Post Info TOPIC: Removing electrical components..
TTRfan


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removeing electrical componts..
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If you look at the attached pic, the small loom inside the white "loop" came off a functioning TTR so it demonstrates the minimalist approach compared to the full Euro loom spread around it.

It includes connections for the CDi, ignition coil, regulator/rectifier, two earth wires (pair joined black wires and a single white wire), ignition kill/starter switches, and the ignition pulsar (can't recall the correct name ).

Sorry it doesn't answer your question but it is interesting to see how little is needed for the TTR to run.

Brian

Wiring loom comparison.jpg



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petenz


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Removing electrical components..
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So I'm thinking of stripping the TTR of all electrical components as I never use it on the road..

keep battery , starter & charging components , all other stuff will go...

Question ... to remove the ignition switch do I have to connect any wires in the main loom ?

only want the kill switch & a main on/off switch...

 

 



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TT-R250M


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RE: removeing electrical componts..
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If you remove the main switch, there will be nothing to turn the headlight, taillights, illumination, etc. off....

You will need a switch of some kind to turn the lights off, unless.... you hook the lights up after the ON/OFF switch. Basically, you would unplug the lighting circuit (red wire leading from the rectifier) making sure that the red wire that you unplugged joins to the brown wire leading to the ON/OFF switch and then join/bridge the lighting circuit to the red wire with a black stripe leading from the ON/OFF switch.

Jarrah



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petenz


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TT-R250M wrote:

If you remove the main switch, there will be nothing to turn the headlight, taillights, illumination, etc. off....

You will need a switch of some kind to turn the lights off, unless.... you hook the lights up after the ON/OFF switch. Basically, you would unplug the lighting circuit (red wire leading from the rectifier) making sure that the red wire that you unplugged joins to the brown wire leading to the ON/OFF switch and then join/bridge the lighting circuit to the red wire with a black stripe leading from the ON/OFF switch.

Jarrah

 There will be no lights/speedo /blinker /etc .. as I want to remove all electrical componts..

I'm only useing it for trail rides & enduros.. so strip it out.. put the YZF forks in... the TTR

makes a good little non competitive play/enduro bike.. now with the GYTR & Brian's header pipe

, the air box mods  &  Rekluse clutch that little motor has taken on a new lease of life.. and I don't

need to rebuild it every 100 hours..



-- Edited by petenz on Wednesday 25th of September 2013 10:40:38 PM

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petenz


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TTRfan wrote:

If you look at the attached pic, the small loom inside the white "loop" came off a functioning TTR so it demonstrates the minimalist approach compared to the full Euro loom spread around it.

It includes connections for the CDi, ignition coil, regulator/rectifier, two earth wires (pair joined black wires and a single white wire), ignition kill/starter switches, and the ignition pulsar (can't recall the correct name ).

Sorry it doesn't answer your question but it is interesting to see how little is needed for the TTR to run.

Brian

 

 would I be lucky enough for you to have & want to part with that loom ?

years ago when I was raceing TQ midets... the Honda CB750 motor you could

unrap the loom  make 3 cuts & ignition section could be removed the 3 cut wires

were earth , kill switch , power in..

maybe possable do simular with the TTR loom..



-- Edited by petenz on Wednesday 25th of September 2013 10:30:32 PM



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Markvan


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petenz wrote:

So I'm thinking of stripping the TTR of all electrical componts as I never use it on the road..

keep battery , starter & chargeing componts , all other stuff will go...

Question ... to remove the ignition switch do I have to connect any wires in the main loom ?

only want the kill switch & a main on/off switch...

 

 Would be interesting to see the TTR s frame with the least amount of wires to keep it running. 

 



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TT-R250M


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petenz wrote:

 There will be no lights/speedo /blinker /etc .. as I want to remove all electrical componts..

 


 

 If you don't want lights then it is easy... Just cut the lighting circuit from the harness and leave the rest as shown below in the diagram...

yamaha-ttr250.jpg



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petenz


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TT-R250M wrote:
petenz wrote:

 There will be no lights/speedo /blinker /etc .. as I want to remove all electrical componts..

 


 

 If you don't want lights then it is easy... Just cut the lighting circuit from the harness and leave the rest as shown below in the diagram...

 

 Thanks...



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TT-R250M


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petenz wrote:

 

 Thanks...

 No problems

Any problems or questions- ask.

Enjoy!

Jarrah



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TTRfan


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petenz wrote:

 would I be lucky enough for you to have & want to part with that loom ?

Hi Pete

Sorry for the slow response. Have had "gents" problems and have spent much of the week in and out of hospital. Not a very nice experience and I won't be riding for a week or two yet no

I have kept the cut-down loom more for interest than anything else. I am always impressed with anyone who knows their way around TTR electrics and the person that cut back the loom is on my list! 

I will put it on the scales and email you a price to include shipping. No point in re-inventing the wheel eh?

Cheers

Brian



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petenz


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Thanks....
just as a matter of interest... dose the cut down loom still retain the starter motor & charging curcits..

 

Hospitals..hate the dam places......I have  been lucky so far... just a couple of broken bones... dam motorbikes...



-- Edited by petenz on Sunday 29th of September 2013 05:54:09 PM

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TT-R250M


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From looking at Brian's picture- YES, it does still retain the starting circuit and the charging circuit.

It is very easy to do as has been done in Brian's picture, I could do it with my eyes closed (well maybe not with my eyes closed but yeah lol).

Jarrah



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robject33


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Removing electrical components..
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I'm going to be doing the same as the OP and removing all of the elecrical components I don't need for trail riding. Would be great if I could buy one of these minimal looms - are they available?

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robject33


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So I've taken my loom off and am going to chop off the bits I don't want. If I remove the following bits will the bike still run?

- Indicators
- Handlebar lights / horn control unit
- Headlight and brake light
- Brake light switches (lever and brake pedal)
- Clutch switch
- Side stand switch
- Neutral switch
- Horn
- Speedometer

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