Pretty much all of the powder coat has chipped off my outer engine casings, and was wondering if this could be a symptom of something more serious, like overheating or fatigue?
If I cleaned and polished up the alloy would it be durable enough for the vigors of offroading, or am I going to need to paint/powder coat/anodize these?
I had a whole engine soda blasted (no gritty bits of sand or glass beads inside to cause problems later) and then sprayed in 2-pack - see pic below. No heat needed so all seals etc could be left in place. I have put a few miles on the bike since and the finish is holding up very well. Cleans up a treat!
As Barrah says, there is a cheaper alternative which is to clean up the cases in situ, mask around them and give them a coat of silver and, if you feel the need, a top coat of clear lacquer I haven't used high temperature paint on the cases I did this way and no problems so far.