A forum for owners of Yamaha TTR250 trail and enduro bikes!

Members Login
Username 
 
Password 
    Remember Me  
Post Info TOPIC: Pete's '94 Raid


Senior Member

Status: Offline
Posts: 235
Date:
Pete's '94 Raid
Permalink  
 


I got a delivery today from totally ttrs, here is the stuff:

IMAG0263.jpg

As you can see, I went a little enthusiastic wink

I'm going to put the bits on over the next few weeks, and will post the progress on this thread.

There are a couple of niggly things I need to look at in the process, such as a bad contact on the brake lever switch for the brake light, it's intermittently not making proper contact. The footbrake lever works the brakelight fine so I'm sure that's what it is.

Out of interest, has anyone ever come across the practice of running high and low beam on the headlight at the same time? It was mentioned in the review of an Acerbis headlight on another site, and it intrigued me. I was thinking it would be ace to have a three position rocker switch next to the existing headlight controlls. You could have position 1 on the switch with the headlight switched off, position 2 where the headlight operates as normal and position 3 where its both high and low beam together. But I don't know if it would work, in theory or practice.

Pete



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Newbie

Status: Offline
Posts: 4
Date:
Permalink  
 

I'm looking at the picture and thinking, Wow, look at that fabulous floor..... 



__________________


Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

Mrs TTR wrote:

I'm looking at the picture and thinking, Wow, look at that fabulous floor..... 


disbeliefdisbeliefdisbeliefdisbelief 



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Here is my TTR as it was before I lavish my spare time and hard earned cash on it: biggrin

aswas.jpg

I have already done the sprag clutch, because the engine banged/clunked on switch off hmm. I was so worried about this I ordered the parts from America and press ganged my mate into helping me do it. Here are some photos

IMAG0066.jpg

IMAG0067.jpg

IMAG0069.jpg

IMAG0071.jpg

IMAG0073.jpg

IMAG0077.jpg

IMAG0083.jpg

Although the sprag gears, starter splines and big and little idler gears were all fine, blankstare I felt better for knowing it smile

It still clunks when I turn it off though no



-- Edited by pedrosan on Saturday 25th of February 2012 10:26:58 PM



-- Edited by pedrosan on Saturday 25th of February 2012 10:28:57 PM

__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

I decided to paint my side stand

stand1.jpg

I fitted it back on today

stand2.jpg

Looks very nice if I say so myself. Slightly worried about how long it will last, might get it powder coated if it rubs off quickly.

Started having a go at fitting the new handguards from Totally TTRS this afternoon, here is one of the original ones

IMAG0267.jpg

As per usual, I tied myself in knots trying to do everything at once. More haste less speed etc...

IMAG0270.jpg

I tried the old hairspray trick to slide the throttle grip on, worked fine but have yet to see whether it will dry off and stick properly

IMAG0272.jpg

The throttle doesn't snap back when I release it, so I need to work out whether I should try and slide the whole throttle grip assembly towards the centre of the bar a bit, or trim some off the outside edge where it is rubbing.

IMAG0274.jpg

I'm going to take it off and re-route the cable thats underneath it now so it goes above. The other side will be quicker smile

 



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

For the sake of completeness I'll put some pics of the back panels being off the other day here as well. There's one on another post but ho hum

IMAG0242.jpg

IMAG0243.jpg

IMAG0244.jpg



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Veteran Member

Status: Offline
Posts: 82
Date:
Permalink  
 

Looks great pedrosan....

__________________

Matteo

I'd give my right arm to be ambidextrous...

LRJ


Senior Member

Status: Offline
Posts: 158
Date:
Permalink  
 

I may be out of line, here, but the hand guards that I have installed which fit into the ends of the handle bars have required that I trim off the ends of the grips and the end of the throttle tube. Otherwise the throttle tube has too much friction to spring back.

Larry

__________________

Take time to play.

Central California, U.S.



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Matteo; thanks!

Larry, they are open ended grips and the throttle tube was already trimmed from the previous owner putting wrap round handguards on. I'm going to have to trim it just to reduce the width I think.

__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Polisport handguards now on and adjusted correctly, as per previous post I took the throttle side one off and re-routed the cables over the top of it.

IMAG0264.jpg

I also changed the bulb in the headlight from a 2.5 tealight-power 15/15w (that only worked on high beam!) to a slightly more almost-respectable 35/35w. Fantastic first impression but I'll have to take it for a spin tomorrow night to confirm its as good as it first appears.

I would still like to know whether it's possible to run high and low beam at the same time, as I will almost definitely be putting in a 'headlight off' switch, and would as previously mentioned like to make it a three position 'off, normal function and high+low beam' switch. Any thoughts?



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Martyn:

I commute on the bike 5 days out of seven over a moorland track, but you're right, thats not exactly greenlaning and I am happy to say I have a ride out booked for this Saturday with my mate. He has a brand spanking WR250 furious so I have the honour of TTR's everyhwhere to uphold biggrin



-- Edited by pedrosan on Tuesday 28th of February 2012 09:06:37 PM

__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Brake Switch problems
Permalink  
 


Latest update! biggrin

Whilst I was checking over the bike the other day I realised that the front brake lever was only intermittently operating the rear brake light. Even I think that's dangerous, so it was time to do a bit of a look-see at the brake switch on the handlebar brake lever.

brakesw1.jpg

Having just installed the handguards, it was time to take them off already...

brakesw2.jpg

A lot quicker to take off than put on for the first time

brakesw3.jpg

then off with the lever

brakesw4.jpg

and I took the brake lever reservoir assembly off to make it easier to see what was what

brakesw5.jpg

I popped the brake switch out of the assembly, realising that I needn't have taken off the assembly or the lever. Groan...

brakesw6.jpg

Still, cracking on I took the fiddly push-fit switch apart and separated the bits out

brakesw7.jpg

brakesw8.jpg

I cleaned it all up, put it back together, and hey presto it didn't work. disbelief

Give me strength... no 

I stripped it all down again, realised that I'd put the two black plastic parts on the wrong way round on the pin, corrected it and put it back together and this time it worked perfectly. smile Thankfully.



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Headlight glaring in my eyes
Permalink  
 


Glare from the white mudguard at night has been an issue even with my old pathetic power bulb, so now I've upgraded the bulb I needed to do something urgently.

I commute to work on an unlit track at night and have found it a big problem, especially in rain or fog (which just amplifies the issue).

Last night I had marked where the light glared up off the top of the mudguard, so I got the masking tape, newspaper and matt black paint out and got going.

First up I cleaned, sanded back and masked of the area I was going to paint

bumper1.jpg

Then a bit more masking with paper

bumper2.jpg

and more

bumper3.jpg

and a bit of spray painting

bumper4.jpg

bumper5.jpg

This was the finished product after I took the tape and paper off smile

bumper6.jpg

I don't think it looks too bad, despite it being a purely functional modification biggrin

bumper8.jpg

This shows the light reflecting off the to[ of the bumper, hopefully less than when it was gloss white

bumper7.jpg

 



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Super Guru

Status: Offline
Posts: 2608
Date:
RE: Pete's '94 Raid
Permalink  
 


You may be lucky enough to ride your TTR soon, Pete.  biggrin

Certainly beats taking it to bits, photographing, reassembling then writing about it you know! hmm

Seriously, though, dimantling and messing about with them certainly teaches you what can (and does) go wrong with them. confuse

I was months on with my rear brake light switch - it stayed on, didn't work, contacts bent, too much tension. I was just about to check for replacements then it dawned - I reassembled it correctly and all works well now. smile

Keep at it mate.

Martyn



__________________

You're never too old to learn something stupid

East Budleigh. Devon



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

I also got a new paddock stand for £30 today from a local Bradford Motocross company

paddockstand.jpg

Which makes things a lot easier smile and allowed me to adjust the chain slack as per Cubber's helpful reply on another post wink

 



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

I painted my exhaust guard a rather fetching matt black whilst the wife cooked a birthday tea for me this evening aww

guard 1.jpg

guard 2.jpg

Time will tell how the paint lastss, though it seemed to take to it well.

I used a wire brush, emery cloth and white spirit to prep it.



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

Happy Birthday Pete!!

101.gif

Keep up the good work wink

Brian



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Veteran Member

Status: Offline
Posts: 82
Date:
Permalink  
 

Hi Pete,
The bike is looking really nice mate! I was thinking about the beam of that headlight dazzling you - how far forward or down is the beam? is it adjusted ok? on my N/A spec TTR the headlamp is adjustable. Happy birthday - what did you get for your birthday dinner? I miss my English food!
Keep going with the bike and the posts! its great, and this is what this stuff is all made of!

cheers,

Matt

__________________

Matteo

I'd give my right arm to be ambidextrous...

LRJ


Senior Member

Status: Offline
Posts: 158
Date:
Permalink  
 

I really like the look of your painted fender!  Especially from the front, I like the way the line of black fits in with the seat cover.  Good eye!



__________________

Take time to play.

Central California, U.S.



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Had a quick bit of spannering time when I got home from work early today. Good job, as my speedo went cuckoo on the way home. It was reading half the actual speed or less, and jumping round a bit.

I got the pickup unit cover off and opened it up.

sprocket1.jpg

Then I got the rest of it off and had a first look at the front sprocket since I go the bike. Eeek! Two snapped teeth and significant wear- good job I've got the sprockets and chain from totally ttrs to fit soon...

sprocket2.jpg

 Out of interest, its a 14:48 gearing, which I understand is standard original Raid. I'm looking forward to the effect of fitting 13:48...

sprocket3.jpg

 

sprocket4.jpg

Looking at the magnetic ring round the sensor its disintegrated. Bugger.

sprocket6.jpg

I'm thinking of going down the mechanical route for the time being, with either a mountian bike speedo or as sugested on TTR faqs

 

e) If you have terminal speedo problems Paul Bates suggests fitting a WR400 speedo drive unit and cable direct on to a DT125 clock, fits straight on apparently - no need to worry about gearing change and km to miles - fits like a glove no hassle he says.

f) Clifford Eves said "After having problems with my digital speedo, and not wanting to pay a fortune for a new pick up sensor, I decided to convert it to cable. Just in case anyone else wants to do this I used a speedo drive, speedo and cable from a DT125LC. It all went straight on - just had to make a bracket for the speedo itself and all for £20.00 from eBay"

 

We will see... in the meantime I gave the whole thing a good clean before sticking it back on

sprocket5.jpg

 



-- Edited by pedrosan on Tuesday 6th of March 2012 10:15:30 PM

__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

Looks like you got the new chain and sprockets just in time! You certainly got value for money out of the last set wink

My advice on the magnet is to Araldite the pieces back in - I have done a few like that and its a fairly permanent repair. You are lucky in some ways as most magnets totally break up and can't be stuck back together again. I think you caught yours before that happened.

Just a word of caution, check your chain slider - the green plastic that protects the swing arm from chain damage. If the section at the bottom of the swing arm just under the swing arm bearing cap wears through (see here) then a loose chain might damage the cap which lets water into the bearing  cry



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Brian, thanks! 30 years old and I don't look a day past 29... Cheers for the encouragement.

Matt, Its an Open Enduro headlight on a Raid bike, and having done a quick check on the garage wall the beams seem to be correctly adjusted. I think its just a question of the white mudguard reflecting lots of light back up, especially on unlit roads. The colour change has completely remedied it though, and I've decided that I like the look of it.
For my birthday tea I had a very English (?) lasagne, with garlic bread and salad, lovely! Are you over in Australia? My brother married an Ozzie lass and moved out there, the lucky sod. He's near Sydney. Thanks for the comments :)

LRJ, thanks! I liked it to start with, went a bit off it but now I think its growing on me again since I've seen photos of it in action. Thanks for the comment pal.

rocky road8.jpg



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Super Guru

Status: Offline
Posts: 2608
Date:
Permalink  
 

Oops - you should see a dentist more often with teeth like that! furiousbiggrin

When I see & read about the Raid speedo problems I'm thankful that all I have to wory about is a cable on mine. biggrin

That's not counting the time I hit a Dartmmor bank whilst in  haste and totally demolishing the speedo head. bleh

It gave me the impetus to change from kph to mph and no problems since. smile(Yet!)

Please report on any differences you find when you change from 14 to 13 teeth.

Martyn



__________________

You're never too old to learn something stupid

East Budleigh. Devon



Veteran Member

Status: Offline
Posts: 82
Date:
Permalink  
 

hi Pete the bike looks great! Im not in Oz. Im a ****ney living in Connecticut about 58 miles northeast of new york city. turned 30 huh? you are only a babbie! enjoy. I turned 50 last year,and will never admit to another birthday! keep going Pete - its a cool project!

Matt

__________________

Matteo

I'd give my right arm to be ambidextrous...



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Martyn; thanks, and will reprt differences. I decided that having weighed up the 'smaller front sprocket causing more wear' argument against the 'white model speedo sensor trapping mud that will wear a bigger front sprocket faster' arguments, I'd just go for the lighter, cheaper, easier option! wink

Matt; thanks for the encouragement. I do feel old, but I suppose its all relative! biggrin

Brian; you are a font of all knowledge as per usual. I have done an Araldite home repair aww

sensor1.jpg

sensor2.jpg

And a quick spin up the drive and back confirmed that there was a speed displayed. Tomorrow I'll take it to work and back (55 mins each way at the moment!) and report back. Thanks for the tip smile

Pete



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Update: Speedo working fine again but chain slider confirmed as damaged, great spot Brian! I'd love to give you my bike, a wodge of cash and get it back sparkling but I suppose I'd miss out on all the pleasure (?) of doing the work myself. Will get one ordered ASAP from the link you mentioned. Thanks again.

__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

SUNSHINE!!!

sunny.jpg

I got an unexpected couple of hours to myself this afternoon, so I got the panels off and stuck the new air filter in.

I also had a look in the end of the exhaust header to see if it was resrtricted, which it wasn't. It looked stock though, so I don't know whether they weren't all restricted as standard or what.

When I fired it up I was able to stall it by snapping full throttle open from idle (with the bike in neutral on a paddock stand). I decided to see whether the air filter had affected the carb setup at the bottom end, by playing with the adjuster screw thing. Probably should have left it alone, as it is an awkward little thing that seems to make little difference. I looked at a 'how to' guide for setting up the mixture screw, which went along the lines of making sure you got the maximum idle speed with no hesitation on revving, but as I say I couldn't seem to get much difference by playing with it in different positions. The engine would rev well apart from snapping full throttle, when it stalled. I tried to leave it at 2 full turns out, is that correct?

I understand that the mixture screw controlls the first quarter or so of revs, throttle or whatever, so am I right in thinking its probably nothing to do with the jets? I have not had any problems opening the throttle when I'm out riding it and the bike idles perfectly.

After tearing some more hair out, I took the bike for a spin and it performed perfectly, so I'm not too worried. Yet.

Pete



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Following Brian (of Totally TTRs fame) spotting a worn chain guide with his eagle eye, I ordered another one from the site he suggested (run by Andy E Lander Stow, click HERE) and today it arrived.

chainguard1.jpg

I stripped the back end down by following the guide HERE,

chainguard2.jpg

and it became apparent it was well overdue, the cap had been worn out

chainguard3.jpg

The new one next to the old one. Obviously knackered

chainguard4.jpg

The swingarm was gouged but not all the way through

chainguard5.jpg

chainguard6.jpg

I stuck the new guide on and put it all back together for the moment. The bearings aren't dry or damaged, so it'll do for the minute

chainguard7.jpg

chainguard8.jpg

I am going to get some liquid metal to repair the gouge in the swingarm, as it isn't under any pressure or heat (when the guide is present and correct!!!)

swingarm parts.jpg

And I am going to order two each of 6, 7 and 8 and stick them in at the same time



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

Nice one Pete!

Good idea to build the swing arm back up with liquid metal. Anything that will give you back a circular finish to make sure the seal works and keeps the water out wink

I looked at mine today and its nearly time to fit a new slider. I tend to run the chain a bit slack which is why I think mine wore out quicker than expected.

Brian



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Get well soon Brian!

Having bought them some time ago I finally got round to swapping my chain and sprockets last night. I got them from Totally TTRs.

First job was to take off the speedo pickup cover, which following my earlier 'issues' I can now do in about 25 seconds flat...

chsw4.jpg

You can see that the front sprocket is in bad nick, but when I took the chain off and went to remove it although the tab washer was correctly in place the sprocket could move about 3 or 4 mm up and down the splines and the nut was loose to the touch!

The rear sprocket was in better shape and tightly bolted on.

chsw5.jpg

The front sprocket in detail. Knackered.

chsw1.jpg

A couple of shots of new next to old

chsw2.jpg

chsw3.jpg

Then I stuck the new ones on with a new tab washer from my friendly local Bike shop (who had it in stock, which surprised me).

chsw6.jpg

chsw7.jpg

I took quite a few links out and used the split link to join her up. The O rings were fiddly and I ended up covered in the white grease, but it all went together in the end.



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Thought I'd let you know an update following the recent mods;

The 13:48 gearing is absolutely brilliant! I am really happy with it. Time will tell if the slider wears out too quickly, but as for performance it's like a new bike biggrin

Just in the middle of stripping cry and painting smile the (rusty) swingarm, which is a bit of a preventative and cosmetic job. Fingers crossed it'll look OK and all go back together. I've just had a telling off when the wife found the swingarm on the kitchen side no

Pete



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

pedrosan wrote:

I've just had a telling off when the wife found the swingarm on the kitchen side no

Pete


 It is easy to get away with putting stuff in the dishwasher whilst Mrs TTR is out but putting engine cases in the oven to help with fitting new bearings backfired. It made the oven stink and the resulting oily tasting pizza did not go down well  disbelief



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Veteran Member

Status: Offline
Posts: 82
Date:
Permalink  
 

any chance you guys could take a picture of the swing arm mounts for the chain guard? I have to fabricate some so info would be helpful....


Thanks Matt


Looking Good pedro tell us more about 13:48 better low end? or top end?......

__________________

Matteo

I'd give my right arm to be ambidextrous...



Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

matteo wrote:

any chance you guys could take a picture of the swing arm mounts for the chain guard? I have to fabricate some so info would be helpful....


Thanks Matt


 8.jpg

7.jpg

Any good - or is it the short chain guard you are looking to fit?

Brian



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Swingarm time

IMAG0487.jpg

It was a bit of a struggle getting it off

IMAG0483.jpg

then I wire brushed it, rubbed it down with emery cloth, cleaned it

IMAG0495.jpg

and masked ogg the holes

IMAG0496.jpg

 

IMAG0499.jpg

then I started to spray it with alloy wheel paint (steel colour) from Halfords

IMAG0500.jpg

 

IMAG0504.jpg

 

IMAG0505.jpg

 

IMAG0507.jpg

It looks good, I'm going to laquer it tomorrow with some super duper tough extra special laquer and hopefully that'll do the trick.

Pete

 



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Matt:

the gearing is better all round. Off road first now wheelies on the throttle, second is low enough for most climbs and third is a great all round 'in between tough bits' gear. On road, 6th gear now makes sense as it will accelerate rather than struggle to even maintain pace which it did before. I think the top speed will actually be higher than it was before.

I was going to suggest looking at the fiche to see the mounting for the chain guard, but its not on the one I looked at! I can't do any better than Brians pictures. Good luck.

Regards,

Pete

__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Veteran Member

Status: Offline
Posts: 29
Date:
Permalink  
 

pedro shes looking good mate

mines having some work done nxt weekend i.e new pads front n rear and braided lines and new brake fluid rebuilding the forks as they are spongey as hell and a full service

keep up the good work ;)

__________________


Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

The swing arm looks really good Pete - very nice job wink

Regarding the gearing, the TTR struggles in top on the standard gearing if there is a slight headwind or incline. Lower gearing lets it rev out and makes for an altogether nicer all round ride.

Brian



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Senior Member

Status: Offline
Posts: 117
Date:
Permalink  
 

Very nice looking rear arm

__________________
A dried up puddle is a missed opitunity ;) Melbourne Australia


Veteran Member

Status: Offline
Posts: 82
Date:
Permalink  
 

Thanks Pete! I agree you bike is looking great! The swing arm came out great! what clear coat are you going to use?

Matt

Brian, great pics! thank you what are the two lugs underneath for lower chain guard I expect?




Thanks Gents! I may ask you to give me a measurement of the mounting brackets or two if its not too much trouble?

__________________

Matteo

I'd give my right arm to be ambidextrous...



Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

matteo wrote:

Brian, great pics! thank you what are the two lugs underneath for lower chain guard I expect?


Thanks Gents! I may ask you to give me a measurement of the mounting brackets or two if its not too much trouble?


Yep - those two lugs hold the chain guide.

Happy to help with measurements but my suggestion is you get the chain guard first to make sure that it will fit the new mountings.



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Veteran Member

Status: Offline
Posts: 82
Date:
Permalink  
 

I got it, it looks like this....

xt225 chain guard.jpg

is there a mount inside the swing arm also?

 

Thanks so much Brian!



__________________

Matteo

I'd give my right arm to be ambidextrous...



Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

matteo wrote:

is there a mount inside the swing arm also?

 


 Yep - Pete's pics show it more clearly.



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Veteran Member

Status: Offline
Posts: 82
Date:
Permalink  
 

stupid question, Ive never pulled mine off is the swing arm ali or steel?

Matt

__________________

Matteo

I'd give my right arm to be ambidextrous...



Veteran Member

Status: Offline
Posts: 82
Date:
Permalink  
 

Ok Brian or Pete, if you would be kind enough to give me measurements of the brackets and locations I will be eternally grateful - of course if I can do anything for either of you dont hesitate to ask.

Matt

__________________

Matteo

I'd give my right arm to be ambidextrous...



Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

matteo wrote:

stupid question, Ive never pulled mine off is the swing arm ali or steel?

Matt


 Steel on the Raid and ali on every other model.



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Whilst I'm quite happy to measure my brackets, why don't you offer up your guard to your arm and make fittings to suit?
Pete

__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Veteran Member

Status: Offline
Posts: 82
Date:
Permalink  
 

Because I want to get them in the exact spot at the exact height?

__________________

Matteo

I'd give my right arm to be ambidextrous...



Senior Member

Status: Offline
Posts: 235
Date:
Permalink  
 

Matt, regarding the measurements, fair enough I see what you're getting at. I'm on it, leave it with me and I'll measure it up at some point this week.

Aiden, THANKS biggrin

Cap83, let me know your real name sometime, it's awkward calling you a number smile but thanks for your kind words. I wouldn't know if my forks were spongy or not, but you've got me thinking now... I will compare them to my mates WR250R and see what the difference is. I know they're unlikely to be quite as good, but if they're off by a country mile I'll have a look at them.

Well, apologies for my work induced delay in getting an update on, I have been working hard recently, got to earn money for my hobbies...

I have joined a small in number (possibly as low as one) but select group of people who have injured themselves whilst refitting a TTR side stand. In my case, I overtightened the bolt and made it too stiff, puched the stand three quarters of the way down so it was out of the way and I could lean forward, loosen the bolt again and WHACK! Suddenly I'm seeing stars and theres claret on the garage floor.

black eye.jpg

 

Good job I'm not doing an engine rebuild or I'd probably end up pushing daisies up.

Thankfully it seems to be cosmetic damage to the skin near my eye only, and lets face it I'm cheaper to repair than a motorbike. A bit of masking tape held it together until I went to hospital (because it was gaping open a bit) and they superglued it. Why didn't I think of that?

After that I finally got the swingarm back on with much swearing and getting it wrong. I had to split the chain THREE times! 3! The first time didn't loop it over the swingarm, the second it got trapped and the third I couldn't move it without risking scratching the shiny new paint job. On the plus side, I'm now a chain splitting expert... Everything else that could have gone wrong did, until the point that I felt I would be willing to offer a complete stranger fairly extreme violence for no reason. I went inside, had a drink and came back out slightly calmer. Then I finished it and:

Here is the finished article

new1.jpg

 

new2.jpg

Really pleased with it, it looks better and hopefully the evil oxidisation will be kept at bay for a while longer. I'm thinking of doing the frame next, matt black to match the exhaust guard and mudguard. I might start with the grab handles and see how they look.

Great to have some nice biking weather as Cubber (Martyn) showed on his post. I was so inspired I jumped on mine and took it off over the moor and back. It was good to have it all together and working again.

Pete



__________________

Pete Brown

Keighley, West Yorkshire

'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)

'54 plate Suzuki GSF 650S (Bandit)

Previously Yamaha YBR125, Yamaha TY125, Yamaha TY250



Super Guru

Status: Offline
Posts: 8565
Date:
Permalink  
 

Ouch blehashamedevileyedoh



__________________

Exeter, Devon, UK

http://www.ttr250.com  - The one and only dedicated TTR250 FAQ! 
 

TIP: For easy viewing bookmark the "Recent Posts" view - http://ttr250.activeboard.com/p/recent/ 

1 2  >  Last»  | Page of 2  sorted by
 
Quick Reply

Please log in to post quick replies.



Create your own FREE Forum
Report Abuse
Powered by ActiveBoard