I got a delivery today from totally ttrs, here is the stuff:
As you can see, I went a little enthusiastic
I'm going to put the bits on over the next few weeks, and will post the progress on this thread.
There are a couple of niggly things I need to look at in the process, such as a bad contact on the brake lever switch for the brake light, it's intermittently not making proper contact. The footbrake lever works the brakelight fine so I'm sure that's what it is.
Out of interest, has anyone ever come across the practice of running high and low beam on the headlight at the same time? It was mentioned in the review of an Acerbis headlight on another site, and it intrigued me. I was thinking it would be ace to have a three position rocker switch next to the existing headlight controlls. You could have position 1 on the switch with the headlight switched off, position 2 where the headlight operates as normal and position 3 where its both high and low beam together. But I don't know if it would work, in theory or practice.
Pete
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
Here is my TTR as it was before I lavish my spare time and hard earned cash on it:
I have already done the sprag clutch, because the engine banged/clunked on switch off . I was so worried about this I ordered the parts from America and press ganged my mate into helping me do it. Here are some photos
Although the sprag gears, starter splines and big and little idler gears were all fine, I felt better for knowing it
It still clunks when I turn it off though
-- Edited by pedrosan on Saturday 25th of February 2012 10:26:58 PM
-- Edited by pedrosan on Saturday 25th of February 2012 10:28:57 PM
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
Looks very nice if I say so myself. Slightly worried about how long it will last, might get it powder coated if it rubs off quickly.
Started having a go at fitting the new handguards from Totally TTRS this afternoon, here is one of the original ones
As per usual, I tied myself in knots trying to do everything at once. More haste less speed etc...
I tried the old hairspray trick to slide the throttle grip on, worked fine but have yet to see whether it will dry off and stick properly
The throttle doesn't snap back when I release it, so I need to work out whether I should try and slide the whole throttle grip assembly towards the centre of the bar a bit, or trim some off the outside edge where it is rubbing.
I'm going to take it off and re-route the cable thats underneath it now so it goes above. The other side will be quicker
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
I may be out of line, here, but the hand guards that I have installed which fit into the ends of the handle bars have required that I trim off the ends of the grips and the end of the throttle tube. Otherwise the throttle tube has too much friction to spring back.
Larry, they are open ended grips and the throttle tube was already trimmed from the previous owner putting wrap round handguards on. I'm going to have to trim it just to reduce the width I think.
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
Polisport handguards now on and adjusted correctly, as per previous post I took the throttle side one off and re-routed the cables over the top of it.
I also changed the bulb in the headlight from a 2.5 tealight-power 15/15w (that only worked on high beam!) to a slightly more almost-respectable 35/35w. Fantastic first impression but I'll have to take it for a spin tomorrow night to confirm its as good as it first appears.
I would still like to know whether it's possible to run high and low beam at the same time, as I will almost definitely be putting in a 'headlight off' switch, and would as previously mentioned like to make it a three position 'off, normal function and high+low beam' switch. Any thoughts?
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
I commute on the bike 5 days out of seven over a moorland track, but you're right, thats not exactly greenlaning and I am happy to say I have a ride out booked for this Saturday with my mate. He has a brand spanking WR250 so I have the honour of TTR's everyhwhere to uphold
-- Edited by pedrosan on Tuesday 28th of February 2012 09:06:37 PM
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
Whilst I was checking over the bike the other day I realised that the front brake lever was only intermittently operating the rear brake light. Even I think that's dangerous, so it was time to do a bit of a look-see at the brake switch on the handlebar brake lever.
Having just installed the handguards, it was time to take them off already...
A lot quicker to take off than put on for the first time
then off with the lever
and I took the brake lever reservoir assembly off to make it easier to see what was what
I popped the brake switch out of the assembly, realising that I needn't have taken off the assembly or the lever. Groan...
Still, cracking on I took the fiddly push-fit switch apart and separated the bits out
I cleaned it all up, put it back together, and hey presto it didn't work.
Give me strength...
I stripped it all down again, realised that I'd put the two black plastic parts on the wrong way round on the pin, corrected it and put it back together and this time it worked perfectly. Thankfully.
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
Glare from the white mudguard at night has been an issue even with my old pathetic power bulb, so now I've upgraded the bulb I needed to do something urgently.
I commute to work on an unlit track at night and have found it a big problem, especially in rain or fog (which just amplifies the issue).
Last night I had marked where the light glared up off the top of the mudguard, so I got the masking tape, newspaper and matt black paint out and got going.
First up I cleaned, sanded back and masked of the area I was going to paint
Then a bit more masking with paper
and more
and a bit of spray painting
This was the finished product after I took the tape and paper off
I don't think it looks too bad, despite it being a purely functional modification
This shows the light reflecting off the to[ of the bumper, hopefully less than when it was gloss white
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
You may be lucky enough to ride your TTR soon, Pete.
Certainly beats taking it to bits, photographing, reassembling then writing about it you know!
Seriously, though, dimantling and messing about with them certainly teaches you what can (and does) go wrong with them.
I was months on with my rear brake light switch - it stayed on, didn't work, contacts bent, too much tension. I was just about to check for replacements then it dawned - I reassembled it correctly and all works well now.
Hi Pete, The bike is looking really nice mate! I was thinking about the beam of that headlight dazzling you - how far forward or down is the beam? is it adjusted ok? on my N/A spec TTR the headlamp is adjustable. Happy birthday - what did you get for your birthday dinner? I miss my English food! Keep going with the bike and the posts! its great, and this is what this stuff is all made of!
Had a quick bit of spannering time when I got home from work early today. Good job, as my speedo went cuckoo on the way home. It was reading half the actual speed or less, and jumping round a bit.
I got the pickup unit cover off and opened it up.
Then I got the rest of it off and had a first look at the front sprocket since I go the bike. Eeek! Two snapped teeth and significant wear- good job I've got the sprockets and chain from totally ttrs to fit soon...
Out of interest, its a 14:48 gearing, which I understand is standard original Raid. I'm looking forward to the effect of fitting 13:48...
Looking at the magnetic ring round the sensor its disintegrated. Bugger.
I'm thinking of going down the mechanical route for the time being, with either a mountian bike speedo or as sugested on TTR faqs
e) If you have terminal speedo problems Paul Bates suggests fitting a WR400 speedo drive unit and cable direct on to a DT125 clock, fits straight on apparently - no need to worry about gearing change and km to miles - fits like a glove no hassle he says.
f) Clifford Eves said "After having problems with my digital speedo, and not wanting to pay a fortune for a new pick up sensor, I decided to convert it to cable. Just in case anyone else wants to do this I used a speedo drive, speedo and cable from a DT125LC. It all went straight on - just had to make a bracket for the speedo itself and all for £20.00 from eBay"
We will see... in the meantime I gave the whole thing a good clean before sticking it back on
-- Edited by pedrosan on Tuesday 6th of March 2012 10:15:30 PM
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
Looks like you got the new chain and sprockets just in time! You certainly got value for money out of the last set
My advice on the magnet is to Araldite the pieces back in - I have done a few like that and its a fairly permanent repair. You are lucky in some ways as most magnets totally break up and can't be stuck back together again. I think you caught yours before that happened.
Just a word of caution, check your chain slider - the green plastic that protects the swing arm from chain damage. If the section at the bottom of the swing arm just under the swing arm bearing cap wears through (see here) then a loose chain might damage the cap which lets water into the bearing
Brian, thanks! 30 years old and I don't look a day past 29... Cheers for the encouragement.
Matt, Its an Open Enduro headlight on a Raid bike, and having done a quick check on the garage wall the beams seem to be correctly adjusted. I think its just a question of the white mudguard reflecting lots of light back up, especially on unlit roads. The colour change has completely remedied it though, and I've decided that I like the look of it. For my birthday tea I had a very English (?) lasagne, with garlic bread and salad, lovely! Are you over in Australia? My brother married an Ozzie lass and moved out there, the lucky sod. He's near Sydney. Thanks for the comments :)
LRJ, thanks! I liked it to start with, went a bit off it but now I think its growing on me again since I've seen photos of it in action. Thanks for the comment pal.
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
hi Pete the bike looks great! Im not in Oz. Im a ****ney living in Connecticut about 58 miles northeast of new york city. turned 30 huh? you are only a babbie! enjoy. I turned 50 last year,and will never admit to another birthday! keep going Pete - its a cool project!
Martyn; thanks, and will reprt differences. I decided that having weighed up the 'smaller front sprocket causing more wear' argument against the 'white model speedo sensor trapping mud that will wear a bigger front sprocket faster' arguments, I'd just go for the lighter, cheaper, easier option!
Matt; thanks for the encouragement. I do feel old, but I suppose its all relative!
Brian; you are a font of all knowledge as per usual. I have done an Araldite home repair
And a quick spin up the drive and back confirmed that there was a speed displayed. Tomorrow I'll take it to work and back (55 mins each way at the moment!) and report back. Thanks for the tip
Pete
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
Update: Speedo working fine again but chain slider confirmed as damaged, great spot Brian! I'd love to give you my bike, a wodge of cash and get it back sparkling but I suppose I'd miss out on all the pleasure (?) of doing the work myself. Will get one ordered ASAP from the link you mentioned. Thanks again.
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
I got an unexpected couple of hours to myself this afternoon, so I got the panels off and stuck the new air filter in.
I also had a look in the end of the exhaust header to see if it was resrtricted, which it wasn't. It looked stock though, so I don't know whether they weren't all restricted as standard or what.
When I fired it up I was able to stall it by snapping full throttle open from idle (with the bike in neutral on a paddock stand). I decided to see whether the air filter had affected the carb setup at the bottom end, by playing with the adjuster screw thing. Probably should have left it alone, as it is an awkward little thing that seems to make little difference. I looked at a 'how to' guide for setting up the mixture screw, which went along the lines of making sure you got the maximum idle speed with no hesitation on revving, but as I say I couldn't seem to get much difference by playing with it in different positions. The engine would rev well apart from snapping full throttle, when it stalled. I tried to leave it at 2 full turns out, is that correct?
I understand that the mixture screw controlls the first quarter or so of revs, throttle or whatever, so am I right in thinking its probably nothing to do with the jets? I have not had any problems opening the throttle when I'm out riding it and the bike idles perfectly.
After tearing some more hair out, I took the bike for a spin and it performed perfectly, so I'm not too worried. Yet.
Pete
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
Following Brian (of Totally TTRs fame) spotting a worn chain guide with his eagle eye, I ordered another one from the site he suggested (run by Andy E Lander Stow, click HERE) and today it arrived.
I stripped the back end down by following the guide HERE,
and it became apparent it was well overdue, the cap had been worn out
The new one next to the old one. Obviously knackered
The swingarm was gouged but not all the way through
I stuck the new guide on and put it all back together for the moment. The bearings aren't dry or damaged, so it'll do for the minute
I am going to get some liquid metal to repair the gouge in the swingarm, as it isn't under any pressure or heat (when the guide is present and correct!!!)
And I am going to order two each of 6, 7 and 8 and stick them in at the same time
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
Good idea to build the swing arm back up with liquid metal. Anything that will give you back a circular finish to make sure the seal works and keeps the water out
I looked at mine today and its nearly time to fit a new slider. I tend to run the chain a bit slack which is why I think mine wore out quicker than expected.
Having bought them some time ago I finally got round to swapping my chain and sprockets last night. I got them from Totally TTRs.
First job was to take off the speedo pickup cover, which following my earlier 'issues' I can now do in about 25 seconds flat...
You can see that the front sprocket is in bad nick, but when I took the chain off and went to remove it although the tab washer was correctly in place the sprocket could move about 3 or 4 mm up and down the splines and the nut was loose to the touch!
The rear sprocket was in better shape and tightly bolted on.
The front sprocket in detail. Knackered.
A couple of shots of new next to old
Then I stuck the new ones on with a new tab washer from my friendly local Bike shop (who had it in stock, which surprised me).
I took quite a few links out and used the split link to join her up. The O rings were fiddly and I ended up covered in the white grease, but it all went together in the end.
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
Thought I'd let you know an update following the recent mods;
The 13:48 gearing is absolutely brilliant! I am really happy with it. Time will tell if the slider wears out too quickly, but as for performance it's like a new bike
Just in the middle of stripping and painting the (rusty) swingarm, which is a bit of a preventative and cosmetic job. Fingers crossed it'll look OK and all go back together. I've just had a telling off when the wife found the swingarm on the kitchen side
Pete
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
I've just had a telling off when the wife found the swingarm on the kitchen side
Pete
It is easy to get away with putting stuff in the dishwasher whilst Mrs TTR is out but putting engine cases in the oven to help with fitting new bearings backfired. It made the oven stink and the resulting oily tasting pizza did not go down well
the gearing is better all round. Off road first now wheelies on the throttle, second is low enough for most climbs and third is a great all round 'in between tough bits' gear. On road, 6th gear now makes sense as it will accelerate rather than struggle to even maintain pace which it did before. I think the top speed will actually be higher than it was before.
I was going to suggest looking at the fiche to see the mounting for the chain guard, but its not on the one I looked at! I can't do any better than Brians pictures. Good luck.
Regards,
Pete
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)
mines having some work done nxt weekend i.e new pads front n rear and braided lines and new brake fluid rebuilding the forks as they are spongey as hell and a full service
The swing arm looks really good Pete - very nice job
Regarding the gearing, the TTR struggles in top on the standard gearing if there is a slight headwind or incline. Lower gearing lets it rev out and makes for an altogether nicer all round ride.
Ok Brian or Pete, if you would be kind enough to give me measurements of the brackets and locations I will be eternally grateful - of course if I can do anything for either of you dont hesitate to ask.
Matt, regarding the measurements, fair enough I see what you're getting at. I'm on it, leave it with me and I'll measure it up at some point this week.
Aiden, THANKS
Cap83, let me know your real name sometime, it's awkward calling you a number but thanks for your kind words. I wouldn't know if my forks were spongy or not, but you've got me thinking now... I will compare them to my mates WR250R and see what the difference is. I know they're unlikely to be quite as good, but if they're off by a country mile I'll have a look at them.
Well, apologies for my work induced delay in getting an update on, I have been working hard recently, got to earn money for my hobbies...
I have joined a small in number (possibly as low as one) but select group of people who have injured themselves whilst refitting a TTR side stand. In my case, I overtightened the bolt and made it too stiff, puched the stand three quarters of the way down so it was out of the way and I could lean forward, loosen the bolt again and WHACK! Suddenly I'm seeing stars and theres claret on the garage floor.
Good job I'm not doing an engine rebuild or I'd probably end up pushing daisies up.
Thankfully it seems to be cosmetic damage to the skin near my eye only, and lets face it I'm cheaper to repair than a motorbike. A bit of masking tape held it together until I went to hospital (because it was gaping open a bit) and they superglued it. Why didn't I think of that?
After that I finally got the swingarm back on with much swearing and getting it wrong. I had to split the chain THREE times! 3! The first time didn't loop it over the swingarm, the second it got trapped and the third I couldn't move it without risking scratching the shiny new paint job. On the plus side, I'm now a chain splitting expert... Everything else that could have gone wrong did, until the point that I felt I would be willing to offer a complete stranger fairly extreme violence for no reason. I went inside, had a drink and came back out slightly calmer. Then I finished it and:
Here is the finished article
Really pleased with it, it looks better and hopefully the evil oxidisation will be kept at bay for a while longer. I'm thinking of doing the frame next, matt black to match the exhaust guard and mudguard. I might start with the grab handles and see how they look.
Great to have some nice biking weather as Cubber (Martyn) showed on his post. I was so inspired I jumped on mine and took it off over the moor and back. It was good to have it all together and working again.
Pete
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Pete Brown
Keighley, West Yorkshire
'94 Yamaha TTR 250 Raid (with Open Enduro headlight, grrr...)