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Battery tray melted!
(Preview)
Hi Guys,has anyone come across this problem,left my 94 Raid idling for 10 mins,coughed and backfired a bit,idle all over the place,then noticed smoke coming from under the side panel. Took the side panel off which was very hot,only to see the battery tray melting onto exhaust and battery beginning t...
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paul a
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6
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598
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Base Gasket issues
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1 2
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(Preview)
Hey peeps So, a few years ago my TTR started leaking from the base gasket. I stripped the motor and replaced it, it started leaking again after around 4000klms or so. When pulling the original gasket off you could see it had a split or maybe had been pinched on install. I wasn't that happy with the prep I d...
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leigh
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63
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7537
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Leaking base gasket?
(Preview)
Good evening, Looking for a bit of advice. After a ride I noticed a patch of oil on the exhaust side that had been seeping out. Checked the oil and all is fine there so its not losing a lot. Looks to me that the base gasket has gone. Dry side just showing its not all the way round. New base and head gasket set f...
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Tommy Young
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3
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487
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Accelerator pump arm.
(Preview)
Hello all, A general question, how far dose the throttle slide have to move before contacting the accelerator pump lever arm. My slide is aprox 12mm open before reaching the arm which seems a bit much and defeats the object of a pump. Should I adjust the arm a little to make it open quicker. Cheers Bert.
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R Hocking
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2
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482
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Cleaned up my exhaust
(Preview)
Had a couple of hours spare so removed the muffler & engine pipe from the TTR, cleaned it up & gave it a polish. Was unsure if the gold colour would come back but after a short run it started to turn gold, looks heaps better, now if only the WRR pipe looked that good. I know there is no performance gai...
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TerryK
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6
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567
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Tube snapped
(Preview)
Hi guys, During a trail ride I found the thin tube in the photo snapped where the arrow points. Anyone knows what it does and where it goes?
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Christos
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2
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507
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Seized sump plug any advice please.....
(Preview)
Sprayed with penetrating fluid tried ring spanner and hammer, tried knocking it round with cold chisel, not budging so far. Scared to end up with a much bigger problem.... Thanks in advance of any help. Cheers John
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TTR in greece
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3
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470
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Ttr250raid chain guard
(Preview)
Hi folks. Does anyone know if this rubber insert is a standard part of the Raid chain guard? I'm guessing the 52t rear sprocket is the cause of the wear, but unsure if it's a sacrificial part. Cheers -- Edited by Smedders on Wednesday 15th of September 2021 01:58:38 PM
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Smedders
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5
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513
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Stator replacement gone wrong,but why?
(Preview)
Hello. Recently my ttr250 burned the stator (probably the original). I bought an aftermarket one and installed it. The bike charges ok now but,it runs bad,misfires,bogs and when i release the throttle it bangs loud from the exhaust and spits fire. I re-installed the original to se and the bike runs o...
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Spyrious
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9
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614
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Generator cover oil leak
(Preview)
Morning gents, have acquired a oil leak from the generator cover just below the starter. Is this a straightforward job to replace the gasket, or will I need other parts, oil seals, etc, or special tools. If it's just a remove cover and replace I'll have a go at it. Thanks in advance.
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Wardy
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2
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495
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Conrod big end seizure
(Preview)
Hi! I recently had my engine siezed (at the motorway). It is now partialy stripped and it is obvious that the Conrod big end is stucked to the crankshaft. Also, at least one of the crankshaft bearings is affected (the crank can turn but it shows difficulty). Lastly, each one of the small camshafts caps (...
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miltos
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9
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631
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New Sprag Clutch Assembly on Ebay
(Preview)
There is a Taiwanese manufacturing company selling our one way starter clutch assemblies on Ebay. The company is Frontier Motor. The price is incredible and they ship worldwide. I ordered one and it appears to be OEM quality. Does anyone have any knowledge about this company? https://www....
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Jeff B
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12
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1422
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Digital speedo not registering kph
(Preview)
Hi all. I have a 250 Raid model with digital speedo.Was working fine, it still lights up but does not now register any KM/h, it just reads zero. I have read through forum which has been a great help.At the sensor near front sprocket I am getting 5v on blue wire and about 4.7v on yellow wire.When I spin the w...
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KTMjase
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5
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521
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I have another exhaust ProCircuitT4 that needs new packing and bends in pipe to fit
(Preview)
I have purchased a second hand "Pro Circuit T4 muffler that needs to be repacked, and pipe bent to fit. Two questions 1) what's the best form of packing a) Blanket type or b) Fiber packing? 2) I live in Sydney Australia, and recommendations for a good muffle shop to put a couple of bends in the pipe to f...
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Rossyboys
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8
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771
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Raid toolbox holes
(Preview)
Afternoon all. Any of you Raid guru's know what the two holes in the front and rear of the toolbox are for. I see there's a drain at the bottom, the other 2? Cheers Andy
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Smedders
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0
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557
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Raid suspension movement
(Preview)
Hi folks, I have a bit of play in the rear suspension linkage. It looks like just 2 of the bushes. Measured at the rear axle to the mudguard it's about 4mm. I'm more than happy to replace the necessary parts, just wondering if I can expect zero movement once completed? Thanks in advance
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Smedders
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3
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458
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Cheap and easy starter repair using a Yamaha Majesty starter
(Preview)
Just tried the majesty swap starter motor repair. Perfect fit, just take the back of yours and fit it to the majesty one. I bought the majesty 250, came from Italy and less than 40 quid including delivery This was not my idea, but another forum members and it is great that he gave us all the heads up on th...
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ttr steve
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8
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1566
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Raid fork all level
(Preview)
I've just replaced the seals in my front forks on a TTR 250 Raid. When re-assembling, the instructions are to use 550mm of oil then adjust the level to 130mm from the top of the inner fork tube (fully compressed). However, it then took another 40mm of oil to reach this level - total 590mm. Is this because t...
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sslrgrt
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3
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692
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engine cylinder bore info
(Preview)
Hi Everybody I bought a 1993 TT250R open enduro last year. It started using oil and smoking like a 2-stroke. I used a boroscope to inspect the cyclinder wall and found vertical scrathes. I think the previous owner allowed sand to drop-in when change the sparkplug. I believe that the cylinder needs to b...
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obelix
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2
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621
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Oil Pressure Bleed Screw
(Preview)
Hi, I have a 2005 TTR250TC. Was changing the oil today and when I got to the final step and opened the bleed bolt to test the oil pressure the bolt sheared off, leaving part of the shank in the threads. I was thinking of using something like an easy out bolt extractor to remove it, but wanted to see if anyone c...
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zacht
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10
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798
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iranian ttr250 repaired
(Preview)
hi Friends on the all over the world this action for 2 year becauce parts of the ttr very scarce in the Middle East of asia. its love -- Edited by iran ttr250 on Wednesday 19th of May 2021 06:40:58 PM -- Edited by iran ttr250 on Wednesday 19th of May 2021 06:58:10 PM
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iran ttr250
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10
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665
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Sprag clutch or starter?
(Preview)
Hi Tried to start the TTR for the first time in a few months. It turned over and started on the choke. Ran for a few seconds and stalled. It did this a couple more times before running a bit less rough. I switched it off, went and grabbed my jacket & helmet and then when I got back it did this? https://www...
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Dan-in-a-Van
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14
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1224
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Chain roller - what is missing ? - something dropped off !
(Preview)
Hope someone can help me out here. Just got back from green laning yesterday and on the way back was a rattling noise. I stopped and checked everything out (or so I thought) and couldn't find anything wrong. I thought maybe the chain was slightly slack so adjusted it today anyway which it did need. Howev...
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Falkie
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15
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2986
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Bike is running loud (80 Db on idle)
(Preview)
Hello, My bike was always loud and today I've decided to meassure Db with a phone. On idle has it shown 80 Db on 20-25% trottle 105db :/. According to spec should it be 79Db for 3500RPM. I was looking for some info what to do or what can be the cause in google. What I have learned - this kind of muffler shouldn'...
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Irve
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2
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750
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TYRES
(Preview)
Hi all im after a new set of tyres, what sizes will fit without hitting my swingarm/ mudguard? will 120/90/18 fit on the rear? and will 90/90/21 fit the front? cheers
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sidecars48
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5
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1343
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neutral switch wire placement
(Preview)
So first of all hello this is my first post so be nice ;) So I bought this battered wreck from my mother (that bought it as a dooer upper/quick turn around) that clearly didn't inspect it propperly as the piston skirt had broken off and shattered into a million pieces that had been distributed all over the...
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ben694
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31
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9892
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Chain stopper
(Preview)
Well, I'm missing a guide chain stopper. There doesn't seem to be anything available anywhere in the world. And advice? It's part number 5 in the attached photo.
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Forgorin
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3
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702
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2000 TTR-250
(Preview)
Hi guys, I bit the bullet and picked up a 2000 TTR-250. Was riding it fine up until yesterday. It started bogging when I tried to go full throttle. Then it stayed reving higher than normal at fully closed throttle. Done is done and she's mine now. Now it starts up but only stays running when I apply t...
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Primo_
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17
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1151
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Wiseco pistons
(Preview)
Would simply replacing the standard piston with a wiseco high comp piston of the SAME SIZE offer any power or torque gain?
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davecambo
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10
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2509
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Identify engine by Serial number on case
(Preview)
Hi Everyone, Tearing into my new to me TTR project - my first one - bought it not running. Is it possible to confirm the engine year from the serial number stamping? My bike is a 2003 (build date 06/2002, 10th digit '3') - looks like maybe the engine has been apart - the piston is missing and the connecting r...
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twoscoops
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12
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1848
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