Just picked up myself an 02 TTR. Bought it sight unseen from a guy and my land rover forum. She's a ripper. Just over 1000kms and pretty bog standard. Have some high bars and real bark busters to go on with a b&b Bashplate and frame guards due next week or so.
This is bike number 18 or 19. I've lost count . Ive had all manner of bikes from Aprilia Milles to Bmw gs's. My last dual sport was a DR650 which was great but a bit porky. Just sold a ZX6R to get the TTR. I have little kids so money is pretty tight. Can't wait to get out on the little beasty.
Those little kids will grow up very quickly and will soon want their own bikes - makes you wonder if petrol-powered vehicles will still be allowed then
Off to get a roadworthy on the TTR today. Getting some DOT tyres while it's there. Then I'll get it regoe'd and start bolting my goodies on. Can't wait to putt around in the bush.
Here's one of me out on the TTR on the weekend just gone. Bike went great. Have a pretty badly leaking right fork seal which covered my boot in oil. Apart from that the bike went great.
So far I've installed frame guards, a bash plate, grip heaters, bar risers, renthal bars and a new seat cover and moulded taller foam. Have to work out a better place to store all the extra electrics as I ran out of room behind the front wind deflector.
Looks good heaps of fun times ahead im prob 1000ks north of you i copped a lot of flack over the grip heaters but loved them untill the lantana captin cook and his mates introduced ripped the wires out now just oriniments
lots of good advice here as well as seing ttrs out on the wild across the planet
we may have to keep an eye out for a centeral location for an ozzy ttr gathering
All the good mods. Lucky the fork oil did not go on the front brake
Luckily it was the front right fork only so no oil on the disk thankfully.
Forgot to mention I also binned the cheapo ebay hand guards and put some quality barkbusters on. Next mods are daytime running lights and a double usb for charging the gps and phone.
Have to save up some dollars first and get those leaky seals fixed.
Why not have a go at your fork seals yourself Chris?
See here
http://www.ttr250.com/TTR_renew_fork_seals.htm
Hope that can help.
Steve
I have a ride to Melbourne on the 28th and living in regional Victoria means postage can take up to two weeks to get here - even just from Melbourne. The motorcycle shop in town doesn't have them in stock which means I drive 2 hours to get some or order by post. I also have three kids under 4 so time is very limited at home. I might be able to get them here on time but might not have enough time to fit them. But that's life
Got your order for the seals and bearing kit Chris and the parts will be posted today. The pressure is now on for our Royal Mail and your Australia Post to do their part
Thanks Brian. It's funny but I rang every motorcycle shop within two hours drive and no one had stock of the seals. For some reason I can get post from England quicker than mailing a letter to my next door neighbour. We have minimum local delivery of 5 business days here in rural Victoria which generally turns out to be 9 or 10 business days. I order a heap of land rover bits from England though and they always get here in 4 to 8 days. I have no idea why our local service is so pathetic. Also I have no idea why English post is quicker once it hits Australian soil that regular Australian post. It's crazy
Can't wait to fit the parts myself. I so prefer to get my own hands dirty than pay someone else to do it.
As a temp measure make sure theres no air presure in the forks. And also clean between the seal and slider by pushimg the thin end of a cable tie in between the two and wipe around the seal it gets all the crap out and is often a long term fix.
Ive done it on mates bikes out in the bush and occasionaly on mine as preventaive maintance
Yeah thanks ttboof. I bought and used a seal saver before my last ride. It made the leaking issue worse as my seals are just perished from age I think. It went from a slow weep to a pretty good leak. Left my engine, fork and boot covered in an oily film.
The bike is over 10 years old but has only done 1100km. The rear top b shock bearing is also knackered from age (it wiggles at the bearing from side to side) so have also ordered the bush kit from Brian.
After I got the kids to sleep I went to the shed to begin. And realised my largest hex is 12mm. Doh! So did some wiring and watched the gp. I like Lorenzo and not Rossi so it was the perfect race. That last lap was one of the best ever.
So off to the small tool shop to grab a 14mm hex today. Then I can get cracking tonight. :)
So finally finished the fork seals last night. Took 5 hours all up over 2 nights in the shed including some problem solving and research. I'd cut the time in half next time but still couldn't do it in 2 hours by myself like the sticky says. I think 2 hours for two people would be achievable though
I did take my time but still had a few headaches! The hex nut on the bottom wouldn't come loose. I thought it had but it was just spinning with the dampener rod. I managed to still get the forks apart by using a screw driver (carefully) inserted into the dampener rod hole through the small hole in the fork inner first. It's not the best way to go but I checked for damage and there wasn't any!
I didn't take more photos as I was too busy getting it all done. An FYI - if you don't have a seal driver, a standard used silicon tube with the end cut off is a perfect fit on a TTR! Necessity is truly the mother of invention.
I'm trying neoprene fork covers by viper. I'll let you all know how they go. Much better looking than the oem dodgies I reckon.
So nearly ready for my trip on the weekend. Got to finish off my running light install next. Pictures to come.
-- Edited by pricey on Thursday 26th of May 2016 06:11:26 AM
Bike's finished and ready for the weekend. Just have to pack tomorrow night. Pleased as punch with both the forks (so far) and the daytime running lights. Here's a quick pick of them on the bike. All up cost for the drls is about $20 Au including the lights, switch, resistor, wiring and fuse
So the bike made it down and back no problem. The fork seals haven't leaked yet either.
Had a great time catching up with my best mate. Led him on his massively modified harley through the CBD of Melbourne as he's not used to city riding. Couldn't even hear my bike over his even when he was behind me
So next mods are a new seat as this one is like a plank. New fuel tank because I hit reserve at 142 km's now twice and that's just not a big enough range. And a pipe and jets. Don't want loads more power but she's pretty breathless at 100kph. I had to downshift a bit into 5th because it struggled to hold the speed limit up hills. But then I'm a fat bastard and it's a 250
Going to start a build thread I think and move some of my mods and photos. Cheers to all.
-- Edited by pricey on Sunday 29th of May 2016 10:34:45 AM
-- Edited by pricey on Sunday 29th of May 2016 10:35:22 AM
Hi Pricey, is that 142k's on the road or trail? Reason why I ask is that I usually ride about 200k's on trails on my bike before I hit reserve, and its very low geared (top speed is 80kph flat out) - most of the time I'm in second or third as well. Cheers.
Hi Pricey, is that 142k's on the road or trail? Reason why I ask is that I usually ride about 200k's on trails on my bike before I hit reserve, and its very low geared (top speed is 80kph flat out) - most of the time I'm in second or third as well. Cheers.
Hey Pendo. That's 142km until reserve mostly on the highway at 100 kph with some slower stuff at either end. Im a little over 100kg and was carrying about 10kg of extra gear Switched over to reserve and continued until 160km. Put in 8.35 litres of fuel. So 5.2 litres per 100 kms. I thought that was ok as I was sitting on the throttle stop over the hills for a fair bit.
So as it turns out, I must have damaged the fork seals whilst installing them. Bugger!
At least one side worked I suppose
Yes, that's oil from the right seal pooling on the rim... Bit cranky. Can't afford to fix it again at the moment. Might just push it to the back of the shed and forget about it for a while.
-- Edited by pricey on Thursday 2nd of June 2016 06:14:57 AM
Could the bottom hex nut be a tad loose? If that is where the fork is leaking from then it should be possible to tighten it without dismantling using a windy gun.
Could the bottom hex nut be a tad loose? If that is where the fork is leaking from then it should be possible to tighten it without dismantling using a windy gun.
Brian
Just worked out I put them in upside down What a nong! So hopefully I've just popped the seal out and I can flip it and reinstall without a full disassembly.
For those wondering, the spring side of the seal faces the oil. The PO had one each way around when I opened the forks. I was in a rush and thought I knew which way they went. Hopefully I haven't wrecked the seals. If I have at least I've already got dust seals.
Amateur hour at my joint
-- Edited by pricey on Thursday 2nd of June 2016 12:18:33 PM